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SERVISE MANUAL
MODEL NAME .................................................................... 1
1. DETAILED SPECIFICATIONS .................................. 1
BLOCK DIAGRAM .............................................................. 2
1. BLOCK DIAGRAM OF ENTIRE UNIT ...................... 2
2. CONNECTION DIAGRAM ........................................ 3
LAYOUT OF KEY PARTS .................................................... 4
1. FRONT: HEAD, FEED ROLLER, TURNOVER UNIT
AND SENSORS ........................................................ 4
2. REAR: MOTOR, FAN AND SENSORS ....................... 5
3. BOARDS AND POWER SOURCES ......................... 6
4. MG / IC UNIT ............................................................ 7
DISMANTLING KEY PARTS ............................................... 8
1. LAYOUT DIAGRAM DURING MAINTENANCE ........ 8
2. DISMANTLING EXTERNAL PARTS AND
REFERENCE WIRING DIAGRAM ............................ 8
2.1 Dismantling the Top Cover ................................. 8
2.2 Dismantling the Front Panel ............................... 8
2.3 Reference Wiring Diagram ................................. 9
3. DISMANTLING THE MG / IC UNIT ........................ 10
4. SEPARATING THE CHASSIS AND MECHANICAL
UNIT AND DISMANTLING BOARDS ..................... 10
4.1 Dismantling the Chassis, Mechanical Unit and
Rear Panel ....................................................... 10
4.2 Dismantling Boards and Power Supply Units ... 11
4.2.1 Dismantling the DAD Board .................. 11
4.2.2 Dismantling the Drive Board .................. 11
4.2.3 Dismantling the Main Board .................. 12
4.2.4 Dismantling the Power Circuit Board ..... 12
5. DISMANTLING THE MOTOR ASSEMBLY ............. 13
5.1 Dismantling the Turn Motor Assembly .............. 13
5.2 Dismantling the Stepping Motor Assembly ...... 13
5.3 Dismantling the DC Motor ................................ 14
6. DISMANTLING THE TURNOVER UNIT ................. 14
7. DISMANTLING THE HEAD PRESS ASSEMBLY ... 14
MECHANICAL OPERATIONS .......................................... 15
1. INITIALIZE OPERATION ........................................ 15
2. FEED OPERATION ................................................. 15
3. PRINT OPERATION ............................................... 17
4. MG OPERATION .................................................... 19
5. IC OPERATION ....................................................... 19
TROUBLESHOOTING ...................................................... 20
1. ERROR CODE LIST AND CORRESPONDING
SERVICING PROCEDURES .................................. 20
MAINTENANCE ................................................................ 21
1. CLEANING .............................................................. 21
2. GREASING ............................................................. 21
3. LIST OF REPLACEABLE PARTS ........................... 21
ITEMS FOR ADJUSTMENT ............................................. 22
1. POWER SUPPLY VOLTAGE ADJUSTMENT .......... 22
MG / IC ENCODING UNIT ................................................ 23
1. MG/ IC ENCODER SPECIFICATIONS ................... 23
1.1 Magnetic Encoding Unit Specifications ............ 23
1.2 General Equipment Specifications ................... 23
2. BLOCK DIAGRAM .................................................. 24
2.1 MG / IC Unit Block Diagram ............................. 24
2.2 Connection Diagram ........................................ 25
3. REPLACING THE MG / IC ENCODING UNIT ........ 26
3.1 Repair Services ................................................ 26
3.2 Replacement Procedure .................................. 26
3.3 DIP Switch ........................................................ 28
ASSEMBLY DIAGRAM AND PARTS LIST ........................ 29
1. CAUTIONS ............................................................. 29
2. ASSEMBLY DIAGRAM AND PARTS LIST .............. 30
Exploded Head Press Assembly Diagram .............. 30
Exploded Frame Assembly Diagram ....................... 31
Exploded Frame (Center Frame) Assembly
Diagram .................................................................. 32
Exploded Bottom Assembly Diagram ..................... 33
Exploded Turnover Unit Assembly Diagram ............ 34
Exploded Turn Motor Assembly Diagram ................ 35
Exploded Mechanical Assembly (Bottom) Diagram ... 36
Exploded Mechanical Assembly (Feed 1)
Diagram .................................................................. 37
Exploded Mechanical Assembly (Feed 2)
Diagram .................................................................. 38
Exploded Mechanical Assembly (Turn Unit)
Diagram .................................................................. 39
Exploded Mechanical Assembly (Press) Diagram .... 40
Exploded Mechanical Assembly (Wind) Diagram ..... 41
Exploded Mechanical Assembly (Motor) Diagram .... 42
Exploded Mechanical Assembly (Fan) Diagram ..... 43
Exploded Mechanical Assembly (Turn Motor)
Diagram .................................................................. 44
Exploded PWB Assembly (DAD) Diagram .............. 45
Exploded PWB Assembly (Drive) Diagram ............. 46
Exploded PWB Assembly (RF-ID) Diagram ............ 47
Exploded PWB Assembly (Power) Diagram ........... 48
Exploded PWB Assembly (Main) Diagram ............. 49
Exploded Hopper Base Assembly Diagram ............ 50
Exploded Front Panel Assembly Diagram ............... 51
Exploded Final Assembly (MG/IC) Diagram ........... 52
Exploded Final Assembly (Front) Diagram ............. 53
Exploded Final Assembly (Rear 1) Diagram ........... 54
Exploded Final Assembly (Rear 2) Diagram ........... 55
Exploded Final Assembly (Top Cover) Diagram ..... 56
Exploded Annex Assembly (Attachments)
Diagram .................................................................. 57
Exploded Annex Assembly (Packaging) Diagram ... 58
Exploded Packing Assembly Diagram .................... 59
3. MG / IC UNIT ASSEMBLY DIAGRAM AND PARTS LIST ... 60
Exploded MG Unit Assembly Diagram .................... 60
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