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DISMANTLING KEY PARTS

3. DISMANTLING THE MG / IC UNIT

4. SEPARATING THE CHASSIS AND MECHANICAL UNIT AND DIS-

MANTLING BOARDS

4.1 Dismantling the Chassis, Mechanical Unit and Rear Panel

QYSPSPH

3006Nx2

QYSPSPH3006N x2

QYSPSPH3006N

Figure 1

MG/IC
To J3

CN8

G.No.004

G.No.003

G.No.002

(MAIN)

Hang belt on the gear.

Front Screw Fitting

Clamp

MAIN
To CN8

(MG/IC)

Be careful not
to catch the
wires when
assembling.

KJJ46271-003x2

KJJ46271
-003x2

CN5

KJJ46271-003x3

CN32

KJJ46271-003x4

QYSDSP4008N

All manuals and user guides at all-guides.com

Содержание CX-120

Страница 1: ...rature 15 C 55 C Humidity 20 80 Power Supply AC 100 120 V tolerance 10 AC 220 240 V tolerance 10 Power 1 8 A 100 V Consumption 0 9 A 200 V Mass 12kg and below excluding MG IC encoder 15kg and below in...

Страница 2: ...e frequent feed jams 29 Jam inside the printer 29 A When card is at the right near inverter 30 B When card is at the left near printing unit 31 CONTENTS C When card can barely be seen from the encodin...

Страница 3: ...cations 23 1 2 General Equipment Specifications 23 2 BLOCK DIAGRAM 24 2 1 MG IC Unit Block Diagram 24 2 2 Connection Diagram 25 3 REPLACING THE MG IC ENCODING UNIT 26 3 1 Repair Services 26 3 2 Replac...

Страница 4: ...compli ance with recognized codes pertaining to X ray emission Consequently when servicing these products replace the cath ode ray tubes and other parts with only the specified parts Under no circums...

Страница 5: ...als and surrounding metallic parts See table 1 below 4 Leakage current test Confirm specified or lower leakage current between earth ground power cord plug prongs and externally exposed accessible par...

Страница 6: ...l CX 120 DN 1 DETAILED SPECIFICATIONS 1 Portion Region of use U North America 100 120 V E Europe 220 240 V 2 Portion Internal Option Nil No option Standard model A Equipped with JIS magnetic encoder I...

Страница 7: ...B FG PCB Head CAMP CB Turn over motor Hopper Motor Turn over feed motor Head motor Inter Lock PCB Ink PCB Front PCB MG PCB MG Motor Soleoid Rear FAN Card feed Motor Head PCB Head FAN Ink motor Inlet B...

Страница 8: ...Print PWB Exit PWB BLEED PWB MG PWB MG Motor Solenoid CN71 CN77 CN79 CN78 CN72 CN70 CN73 CN74 CN76 CN7 CN4 CN8 CN5 CN6 CN35 CN23 CN21 CN32 CN33 CN36 CN37 CN24 CN2 CN3 CN1 CN30 CN34 CN100 CN101 CN53 C...

Страница 9: ...d Cooling Fan Turnover Unit Origin Sensor Interlock Printer Door Thermal Head and Press Mechanism RF ID Unit Cleaning Roller Detection Sensor Card Supply Roller Platen Roller Card Printing Position Se...

Страница 10: ...Motor in Turnover Unit Head Press Cam Position Detection Sensor Card Turnover Motor Ink Ribbon FG Sensor Head Press Cam Motor Ink Ribbon Winding Motor Card Feed Motor Rear Fan Card Supply Motor MG IC...

Страница 11: ...LAYOUT OF KEY PARTS 6 3 BOARDS AND POWER SOURCES Front Board DAD Board Drive Board Main Board AC Inlet Power Supply Unit All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 12: ...MG Head Carriage Motor IC Contact ISO MG Type IC Contact JIS MG Type MG Head Assembly IC Contact Pressure Solenoid JIS MG Type MG Head Origin Sensor For ISO MG Head Origin Sensor For JIS All manuals...

Страница 13: ...LAYOUT DIAGRAM DURING MAINTENANC DISMANTLING KEY PARTS The rear panel can be opened for maintenance by re moving the following screws 2 DISMANTLINGEXTERNALPARTSANDREFERENCEWIRINGDIAGRAM 2 1 Dismantlin...

Страница 14: ...9 DISMANTLING KEY PARTS 2 3 Reference Wiring Diagram All manuals and user guides at all guides com...

Страница 15: ...006N Figure 1 Figure 1 Figure 1 MG IC To J3 CN8 9 9 G No 004 3 G No 003 2 G No 002 1 MAIN Hang belt on the gear Front Screw Fitting Front Screw Fitting Front Screw Fitting Clamp MAIN To CN8 J3 MG IC G...

Страница 16: ...CN79 8p 6p 7p 5p Br CN73 10p R Or Br R Clamp Clamp To CN74 of DAD PWB CN74 DAD PWB Connect to CN93 of the Interlock PWB KWS0728 001 5 DRIVE PWB SA Clamp Clamp Figure 2 Figure 2 Figure 2 HF CN76 IN HO...

Страница 17: ...red wire by guiding it from the rear of CN2 Adjust accordingly such that the red wire does not protrude from behind CN2 R CN70 10 CN70 Figure 2 7 QYSPSPH 3006N x2 Insert into the slit at the bottom PO...

Страница 18: ...re 2 Clamp the wire that is guided through the bush R Be careful not to catch the wires Upon installing the turn motor assembly check by turning the jog dial to ensure that the turnover unit rotates 4...

Страница 19: ...14 19 184 QYREE4000X Figure 2 Figure 2 NC SENSOR PWB KEP4103 D 6 7 8 Insert both ends firmly Insert 6 KJJ46271 003x2 CX 120 M04 Clamp Clamp Ensure that the wire is not in contact with the spring Ensu...

Страница 20: ...n and it is possible to add an optional turnover operation The feed unit is divided into 2 blocks made up by a card feed motor inside the turnover unit and another card feed motor Feeding in the MG un...

Страница 21: ...n 9Stop Print Position 2Turn Turnover Unit to 180 6Turn Turnover Unit to 0 Operation Card Position Card Feed Motor Print Position Sensor for Card FWD REV Passed Blocked 3Stop 4Feed Card into Turnover...

Страница 22: ...Ink Ribbon Winding Motor RF ID Board Card Feed Motor in Turnover Unit Origin Sensor in Turnover Unit Ink Ribbon FG Sensor Card Turnover Motor Ink Ribbon Position Sensor Card Discharge Sensor Turnover...

Страница 23: ...r Card Card Discharge Sensor FWD REV Passed Blocked 1Stop 2Load Ink Ribbon and Card to Ready Position Card to Ready Position 6Load Ink Ribbon and Card to Ready Position Load Repeat 3 to 6 for 3 times...

Страница 24: ...head moves from back to front to perform recording playback of magnetic data JIS Magnetic head moves from front to back to perform recording playback of magnetic data 5 IC OPERATION As mentioned above...

Страница 25: ...er power to initialize the printer Unrecoverable error If there are cards remaining in the turnover unit refer to the Trouble shooting section of this manual Jam inside the printer on procedures to re...

Страница 26: ...cordingly Caution Please refer to the exploded view of the Parts List on where to apply oil grease coating and the types to oil grease to use 3 LIST OF REPLACEABLE PARTS This reference list uses the s...

Страница 27: ...ower supply unit perform the following to adjust the voltage NO Location to Perform Adjustment VR to Adjus Adjusted Voltage Value 1 Between Pin 8 of CN2 5V and Pin 5 of CN2 GND V1 5 05V 5 15V 2 Betwee...

Страница 28: ...the JIS X6301 6302 standards Coercivity Lo co 600Oe Low coercivity Recording Density 210 BPI 10 Recording Mode F2F modulation JIS X6302 standard Card Dimension 85 6 mm x 54 0 mm x 0 76 mm 3 IC Encodi...

Страница 29: ...F IC Card Encode PWB I F Contact H Serial Port User Option MG IC PWB E PWB F PWB Solenoid Drive Solenoid MG Write Encode sensor CPLD LC4032V B PWB C PWB DC Power DRIVE PWB SW1 MAIN PWB DRIVE PWB MG E...

Страница 30: ...N6 CN2 S2 S1 CN1 CN12 MG IC BLOCK CN01 CN10 CN11 CN12 CN14 B ICC02 CN5 CN7 CONTACT IC ENCODER PWB OPTION J8 A MG MAIN PWB Relay PWB F Relay PWB E KWH4139 10 Contact PWB ISO MG Head IC Contact Solenoid...

Страница 31: ...r Services Replacement is possible only for the entire MG encoding unit The unit has to be sent back to our plant for servicing of internal components 3 2 Replacement Procedure 1 Insert the MG unit in...

Страница 32: ...f test measure the IC contact marks on the contact label using vernier caliper and ensure that these fall within standards Otherwise correct the values accordingly by re ferring to the dip switch ISO...

Страница 33: ...TX Position Adjustment No 4 OFF ON Direction of Adjustment Direction Direction IC Card Stop Position Adjustment No 7 OFF OFF OFF OFF ON ON ON ON No 5 OFF ON OFF ON OFF ON OFF ON No 8 OFF ON Direction...

Страница 34: ...es are sold at their standard price exclusive of tax This price may be altered according to changes in the market There is a label on the rear panel indicating the mechanical and electrical versions W...

Страница 35: ...RING 2 17 18 SYMBOL NO PART NO REVISED PART NO Rev PART NAME QTY DESCRIPTION M M 0 3 14 16 QYREE7000X QYREE7000X 16 12 3 2 1 9 12 CM45358 003 9 CM45358 003 Check to ensure that the spring fits properl...

Страница 36: ...00X E RING 1 21 KJJ46271 003 TAP SCREW 1 22 QYSPSPH3006N ASY SCREW 3 SYMBOL NO PART NO REVISED PART NO Rev Price Yen PART NAME QTY DESCRIPTION M M 0 4 Exploded Frame Assembly Diagram 5 12 6 Adhere 17...

Страница 37: ...5 Exploded Frame Assembly Center Frame Diagram KJJ46271 003x3 1 2 KJJ46271 003x2 KJJ46271 003x2 KJJ46271 003x3 KJJ46271 003x2 KJJ46271 003 KJJ46271 003 10 10 KJJ46271 003 10 10 KJJ46271 003x2 10 KJJ4...

Страница 38: ...4103 M 22 23 SYMBOL NO PART NO REVISED PART NO Rev Price Yen PART NAME QTY DESCRIPTION 6 0 M M Exploded Bottom Assembly Diagram 13 6 W Bk 12 KWS0726 001 KWS0725 001 Br R Bk W 11 10 7 KWS0724 001 KWS07...

Страница 39: ...rom underneath the spring 5 4 3 2 1 1 Insert the wire guard at the position where the UL tape of the wire is about 1 mm inwards from the edge of the mold Sensor SA 17 22 KWR 16003 002 20 TURN CARD KEP...

Страница 40: ...HOUSING 1 30 31 GB TS 1 Grease 1 Auxiliary Product 32 RLWS 2020T V0 REUSE CLAMP 1 SYMBOL NO PART NO REVISED PART NO Rev Price Yen PART NAME QTY DESCRIPTION 8 0 M M Exploded Turn Motor Assembly Diagram...

Страница 41: ...PART NO REVISED PART NO Rev Price Yen PART NAME QTY DESCRIPTION 9 0 M M Exploded Mechanical Assembly Bottom Diagram 16 KJJ46271 003x2 QYREE 5000X 17 3 TSS0231 16 KJJ46271 003x2 14 11 QYREE 3000X 18 1...

Страница 42: ...M Exploded Mechanical Assembly Feed 1 Diagram Figure 1 Figure 1 Figure 2 16 16 17 QYREE 5000X 17 QYREE 5000X 18 QYREE 7000X 15 2 1 3 5 9 15 17 17 QYREE5000X QYREE 5000X 16 16 13 QYSDSF 3008N 13 13 QYS...

Страница 43: ...n Tighten screws for 10 Card Guide L and 11 Card Guide RR Tighten screws for 5 Hold Pin R Assembly and Hold Pin L Assembly to fasten roller SA Tighten screw for 7 Spring Hold Bracket 5 Insert the 8 Co...

Страница 44: ...004 GUIDE 4 Color Orange 21 22 SYMBOL NO PART NO REVISED PART NO Rev Price Yen PART NAME QTY DESCRIPTION 2 1 M M Exploded Mechanical Assembly Turn Unit Diagram 13 18 QYREE 5000X QYREE 5000X 13 11 12...

Страница 45: ...fter installation is complete QYSPSPL 2606N x2 Pay particular attention to ensure that it is not in contact with the semi circular lug 3 1 18 QYSPSPH4008N KJJ46271 003 19 3 Tighten screws by positioni...

Страница 46: ...ation of the T UP Bobbin is complete Figure 3 Figure 3 5 4 7 8 9 10 17 4 17 KJJ46271 003x2 KJJ46271 003x2 QYREE4000X 14 Attach 15 E ring with groove 5 QYREE 5000X 15 Install before doing so for the bo...

Страница 47: ...r Diagram CL SENSOR KEP4103 Q CN99 CN82 20 Figure 2 Figure 2 Figure 3 6 20 KJJ46271 003 NC CL P KJJ46271 003 Clamp 21 QYSPSPL 3004N x2 21 QYSPSPL 3004N x2 FG CX 120 M04 3 3 Labeled Face Labeled Face 9...

Страница 48: ...6271 003 x2 21 QYYASPW4006F 22 Lock screws upon tightening Perform secondary tightening Torque 1 96 2 35 N m 23 QYSPSP 4008N x3 126 Shaft and Face 1 Shaft and Face 1 Tighten screw on the flat surface...

Страница 49: ...nsure that the wire is not caught Lead the wire and check the clamping position Upon assembling adjust the cam position to align with the arrow Clamp the wire that is guided through the bush 3 R Be ca...

Страница 50: ...TPS239 1 CN72 CN71 CN78 CN77 CN79 8p 6p 7p 5p DAD PWB Br CN73 10p R Or Br R Clamp wires of CN71 and CN72 Figure 1 Figure 1 Figure 1 CN71 CN78 CN75 CN74 CN70 CN77 CN79 CN72 CN76 CN73 Clamp wires of CN...

Страница 51: ...e fan to connector of HF See Figure 3 To CN74 CN76 IN HO KWS0733 001 8 INTERLOCK PWB Card Feed Motor CN24 Card Feed Motor CN76 Bl W Gr R To head assembly Last step of installation Y Or R Br Figure 2 F...

Страница 52: ...y RF ID Diagram FRONT PWB 8 KWS0730 001 RF ID UNIT U2 Press to insert the wires of the front PWB and RF ID into the edge saddle Or R Br Wiring at the front end Clamp Wiring at the front end Clamp U2 R...

Страница 53: ...7 QYSPSPH 3006N x2 Figure 2 Figure 2 Figure 2 Figure 2 Figure 2 Figure 2 Figure 1 Insert into the slit at the bottom Power Supply SA Installation and Wiring of Power Source POWER SUPPLY SA 8 1 2 KJJ4...

Страница 54: ...to the clamp Wiring at the PWB bracket s end 7 5 14 12 3 13 12 9 QYSPSPH 3006N x3 TPS237 1 MAIN PWB 2 KWS0729 001 CN6 PWB BKT SA 1 Clamp Clamp R 7 Bind by aligning to the direction indicated by the ar...

Страница 55: ...cover Be careful also not to knock against the lever and cause it to loosen when installing CN79 CN76 CN71 CN78 Bind as close as possible to the base of the turn motor to prevent the wires from saggi...

Страница 56: ...Do not peel off the protective sheet on the surface Insert till a click sound is heard 14 Adhere 15 QYSDSF 3008N x4 17 13 18 QYSSSF 3008N x2 x2 Check by opening and closing the door after installing C...

Страница 57: ...E QTY G No DESCRIPTION 5 2 M M Exploded Final Assembly MG IC Diagram QYSPSPH 3006N x2 9 Figure 1 Figure 1 Screw Fitting on the Front Face Screw Fitting on the Front Face Screw Fitting on the Front Fac...

Страница 58: ...ch the wires 13 8 13 KJJ46271 003x4 10 CX 120HD1 14 KJJ46271 003 QYSPSPH3006N 1 Life the head lever to the eject position 1 2 2 2 Use the head bracket to shift the rod of the head press towards you In...

Страница 59: ...WB ASY 1 1 1 1 KEP4103 P 19 KWR15208 005 WIRE ASY 1 1 1 1 SYMBOL NO PART NO REVISED PART NO Rev 004 002 003 001 Price Yen PART NAME QTY G No DESCRIPTION M M 2 7 Exploded Final Assembly Rear 1 Diagram...

Страница 60: ...r Installing the Rear Panel 3 Tighten the screws for the shield cover SA Upon inserting the connector into the board clamp the cables of the fan and rear connector according to the diagram Clamp Place...

Страница 61: ...L1 TFS0129 1 3 13 6 Install this after the top cover 9 8 Attach Attach See Figure 2 Check whether cover is properly installed after installation is complete Ensure that the curved edge of the frame is...

Страница 62: ...D41811 006 POLY BAG 2 19 KD41811 011 POLY BAG 1 SYMBOL NO PART NO REVISED PART NO Rev 002 Price Yen PART NAME QTY G No DESCRIPTION M M 3 0 Exploded Annex Assembly Attachments Diagram STOCKER After adh...

Страница 63: ...REVISED PART NO Rev 002 Price Yen PART NAME QTY G No DESCRIPTION 1 3 M M Exploded Annex Assembly Packaging Diagram STOCKER POWER CORD CX 120 CX 120 Card Printer CARD SUPPORT CD 012 15 INST MANUAL 17 4...

Страница 64: ...the tape to the cassette after the cassette is inserted Head Protection 14 Tape Length Approx 60 mm 3 Cut the cushion into halves and use them as protection for the hopper Cut it onto quarters and the...

Страница 65: ...am 10 8 10 QYSPSPD 3006Nx4 QYSPSPD3006Nx2 9 J IS IC ISO IC IC KX L4 62 76 00 3 IC ST X ON SW 1 1 2 3 4 ON SW 1 5 6 7 8 12 CX 120 A Model Name CX 120 B CX 120 C JIS IC Available ISO IC Available IC Onl...

Страница 66: ...butor DAI NIPPON PRINTING CO LTD 1 1 Ichigaya kagacho 1 chome Shinjuku ku Tokyo 162 8001 Japan Phone 81 3 3266 3344 Facsimile 81 3 3266 2732 All manuals and user guides at all guides com a l l g u i d...

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