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User manual in Original

Doc. ref: 500A_DRR-K_am_en_210602
DISPERATOR AB

 

    

Tel: 08-724 0160   

 

E-mail: [email protected]

Mälarvägen 9, 141 71 Segeltorp   

 

 

 

 

 

Web page: www.disperator.se

Table of Contents

1.   Safety Precautions

 _______________________________________________________ 7

1.1.   Safety Signs

 __________________________________________________________

7

1.2.   Personnel Qualifications and Training

 ______________________________________

8

2.   Company Profile

 _________________________________________________________ 9

3.   Product Description and Technical Specification

 _______________________________ 10

3.1.   Food Waste Disposer 500A-DRR-K EXCELLENT-Series for installation in sink and 

 ____             

         dishwashing line

 _______________________________________________________

10

3.2.   Technical Specification

 _________________________________________________

12

4.   Storage and Displacement _________________________________________________ 13

4.1.   Storage of the Machine

 _________________________________________________

13

4.2.   Displacement of the Machine

 ____________________________________________

13

5.   Included in Delivery ______________________________________________________ 14

5.1.   Documentation

 _______________________________________________________

14

5.2.   Food Waste Disposer

 ___________________________________________________

14

6.   Installation Description for the Machine

 _____________________________________ 16

6.1.   Assembly of the Machine

 _______________________________________________

16

6.1.1.   Mounting the Disposer With a DRR-K Mounting 

 __________________________

16

6.1.2.   Mounting and Support against Floor/Floor plate

 __________________________

16

6.1.3.   Fixation of the Machine

 _____________________________________________

18

6.1.4.   Protective lid connected to interlock switch

 ______________________________

19

6.2.   Connection of flushing water

 ____________________________________________

22

6.2.1.   Water pipe DN15

 ___________________________________________________

22

6.2.2.   Line Strainer DN15 and Solenoid Valve DN15

 _____________________________

22

6.2.3.   Hose with Protective Steel-Covered Stocking for Flushing Water, minimum 

 ____  

             inner-Ø 9 mm

 _____________________________________________________

22

6.2.4.   Other orders / installations for which standard EN 1717 does not apply

 _______

23

6.3.   Connection of Machine Outlet to Water Trap and Sewer Pipe

 __________________

24

6.3.1.   Dimensions

 _______________________________________________________

24

6.3.2.   Depth and Threshold of Water Trap

 ____________________________________

24

6.3.3.   Curves and Bends

 __________________________________________________

24

6.3.4.   Level Difference of Water Trap

 ________________________________________

24

6.3.5.   Slope of Sewer Pipe

 _________________________________________________

24

6.3.6.   Vacuum Evacuation

 _________________________________________________

24

6.4.   Electrical Connection

 ___________________________________________________

25

6.4.1.   Supply Voltage

 _____________________________________________________

25

6.4.2.   Mains Fuses

 _______________________________________________________

25

6.4.3.   Wall/Bulkhead Mounted Electrical Security Breaker

 _______________________

25

6.4.4.   Cable Dimension

 ___________________________________________________

25

6.4.5.   Cable Protection

 ___________________________________________________

25

6.4.6.   Earth Wire

 ________________________________________________________

25

6.4.7.   Direction of Rotation for the Disposer

 __________________________________

25

6.4.8.   Protective lid Connected to Safety Interlock Switch

 ________________________

25

Содержание 500A-DRR-K EXCELLENT Series

Страница 1: ...ALLATION IN SINK AND DISHWASHING LINE Product Description Installation Safety Operation Service USER MANUAL User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail...

Страница 2: ......

Страница 3: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se...

Страница 4: ...l other ships when alongside or within 500 m ofsuch platforms but only when the wastes have been passed through a comminuter or grinder Such comminuted or ground food wastes shall be capable of passin...

Страница 5: ..._____________________________________ 18 6 1 4 Protective lid connected to interlock switch_______________________________ 19 6 2 Connection of flushing water__________________________________________...

Страница 6: ...disposer_____________________________________________ 29 8 3 Trouble Shooting_______________________________________________________ 30 8 3 1 Disposer Reduces Speed Stops or does not Start___________...

Страница 7: ...e at hand where the machine is being used It is not only the general safety instructions in this section that need to be considered but also the other special safety instructions given in this manual...

Страница 8: ...safety regulations for these If they lack this knowledge they must receive the required training Installation Personnel responsible for the installation of the machine must have knowledge equivalent...

Страница 9: ...lternative approach to handle food waste separation at source complying with modern demands and being economically affordable Our product assortment is unique Disperator can as the only manufacturer o...

Страница 10: ...Food waste is fed down into the machine and with water ground into small particles for further transport in the sewer to a sealed and odorless special tank where the slurry and grease are separated fr...

Страница 11: ...kitchens onshore as well as at sea The Excellent 500 Series disposers may be installed under sinks and washing lines into tabletops and working benches or as freestanding separate units Installation...

Страница 12: ...500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 12 44 3 2 Technical Specification c b 900 e d 65 Up to 350 a mi...

Страница 13: ...ed before installation and use the following applies The machine should be stored in a dry and clean room where the relative humidity may not exceed 60 Recommended storage temperature of 20 C to 60 C...

Страница 14: ...y Instruction laminated Operating Instruction laminated Electric documentation connection wiring diagram and component layout diagram 5 2 Food Waste Disposer Disposer with motor size and voltage accor...

Страница 15: ...motor overload protector and control voltage according to the delivery note Complete solenoid valve G BSPP internal thread and coil with operating voltage according to the delivery note Line strainer...

Страница 16: ...thout legs as standard The weight of disposer models 510 and 515 allows them in most cases to be hung vertically under the mounting assembly e g under a sink The standard delivery of these models ther...

Страница 17: ...e height X mm between the flange of the mounting assembly and the floor floor plate Measure the height Y mm of the disposer without legs including the 3 mm rubber seal Lay down the disposer carefully...

Страница 18: ...example if cutlery accidentally ends up in the disposer the motor torque can otherwise turn the disposer so that the drain pipe water trap is turned out of position and there is a risk of leakage If...

Страница 19: ...ng 12x2 5 NBR 70 91310039 000 Pre assembled in item 3 5 2 O ring 19 2x3 91720025 000 6 2 Nut 91310040 000 7 1 Interlock switch 90390030 000 8 1 Cable gland 91800000 031 9 1 Lock coupling 91310024 001...

Страница 20: ...e sink by slipping the axle through the holes made in step 1 of this instruction Put on the nuts 6 on the bushings and tighten them by hand 3 Make sure that the protective lid is centered above the di...

Страница 21: ...cking coupling Lock the locking bolt with the locknut 16 8 Mark and drill two holes 9mm on the side of the sink where the interlock mechanism is to be mounted To do this mount the locking mechanism mo...

Страница 22: ...DN15 To provide the correct amount of flushing water to the machine the incoming water pipe incl accessories and protection devices against suction cut off valves etc must have the same dimension as t...

Страница 23: ...ecommended that a vacuum valve non return valve G BSPP be installed on top of the lyre shaped incoming water pipe according to the figure below The vacuum valve protects the water pipe against re suct...

Страница 24: ...trap and all bends in the sewer pipe must be drawn without sharp bends or curves according to local standards The distance k in the figure below must be 100 120 mm for models 510 515 and 520 and 130 1...

Страница 25: ...pecified on the machine s serial number plate 6 4 5 Cable Protection All electrical cables must be protected against damage by being securely fastened for example to kitchen furniture or wall bulkhead...

Страница 26: ...n both directions by hand and make sure that no foreign object has been dropped into the grinding unit during installation 6 5 2 Checks during Start Up 6 5 3 Final Measures a Start the disposer and de...

Страница 27: ...running even though the interlock protective cover above the machine inlet is open press the red stop button disconnect and lock the main electrical safety breaker on the wall bulkhead with a padlock...

Страница 28: ...rms e g from clams oysters crabs etc must not be fed into the machine as it among other things causes drainpipe blockages Also larger amounts of eggshells must not be fed into the machine as it also c...

Страница 29: ...e green button 1 the disposer and flushing water start Flush clean inlet and its protective lid 2 Press the red stop button 0 the disposer stops within 5 seconds 3 Use main electrical safety breaker p...

Страница 30: ...closed Also make sure that the related interlock switch connects 9 Check wall fuses automatic breakers Change reset if needed 10 Reset motor overload protector by pressing in the red button 0 on the s...

Страница 31: ...Service Instructions 9 1 Authorization 9 2 Exploded Views and Spare Parts List for the Disposer Disconnection and reconnection of the machine to incoming water sewer service and electricity may only...

Страница 32: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 32 44...

Страница 33: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 33 44...

Страница 34: ...User manual in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 34 44...

Страница 35: ...or housing assembly 26 1 and 2 P24 3 Adjustable disposer leg only for Model 520 530 550 and 575 29 P25 3 Screw for disposer leg 29 01 1 and 2 Not depicted parts P26 1 Special grease for seals and carr...

Страница 36: ...al in Original Doc ref 500A_DRR K_am_en_210602 DISPERATOR AB Tel 08 724 0160 E mail info disperator se M larv gen 9 141 71 Segeltorp Web page www disperator se 36 44 P32 P33 P34 P35 P36 P37 P38 P39 P4...

Страница 37: ...ol unit 4 Disconnect the water trap from the disposer outlet on the end shield P3 5 Use a trolley which lifting plate can be inserted under the disposer or alternatively a steady jack with lifting pla...

Страница 38: ...der P10 by placing two crowbars opposite one another under the edge of the shredder supported by the side of the end shield P3 See photo below 13 Remove the V ring seal P8 and loosen the 4 fixing scre...

Страница 39: ...must be replaced at each dismantling 18 In Service Package 2 a disassembly screw P31 for the carrier P2 is included Use this screw on top of the carrier and screw it down This will remove the carrier...

Страница 40: ...26 8 To avoid damaging the seals P5 2pcs press each seal one at the time into position in the end shield using a tool for example a shaft end or other round bar see below photo that has the same outer...

Страница 41: ...ed with torque 22 Nm and for models 530 550 and 575 the axle screw is tightened with torque 44 Nm 20 Apply a thin uninterrupted string of rubber sealing compound P27 in the seat of the end shield P3 i...

Страница 42: ...ise with torque 9 5 Nm for models 510 515 and 520 and with 21 Nm for models 530 550 and 575 Continue the assembly of the disposer installed in cabinets from item 34 below 28 Turn the disposer upside d...

Страница 43: ...led Be aware of the motor power supply cable so it does not get pinched and damaged 36 Make sure that the seal for the hood P17 is placed correctly before you move the disposer into position under the...

Страница 44: ...personal Preventive maintenance medium Year 2 year 5 year 8 etc Preventive maintenance small according to above Replacement of rubber seals with Position No P14 and P17 Spare Part No 05 and 08 in sec...

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