USER MANUAL
WEIGHT INDICATOR
E-LW: SOFTWARE FOR CONTINUOUS DOSAGE IN UNLOADING WITH FLOW ADJUSTMENT
3590EXT and CPWE series indicator
E-LW_01_14.03_EN_U
Страница 1: ...USER MANUAL WEIGHT INDICATOR E LW SOFTWARE FOR CONTINUOUS DOSAGE IN UNLOADING WITH FLOW ADJUSTMENT 3590EXT and CPWE series indicator E LW_01_14 03_EN_U ...
Страница 2: ...HT ZOOM ONLY ON CPWE DISPLAY 18 5 2 STATUS INDICATORS 19 5 2 1 BATTERY LEVEL INDICATION 20 5 3 MODIFICATION OF THE WEIGHT DATA 21 5 4 MODIFICATION OF THE DISPLAYED INFO 22 5 4 1 3590E 22 5 4 2 CPWE 23 5 5 SYSTEM STATUS INFO 25 5 6 MESSAGES OF THE INSTRUMENT 25 6 MULTIRANGE FUNCTION 26 7 DISPLAY OF METRIC DATA inFO 27 8 FILLING IN ALPHANUMERIC TEXT 27 8 1 QUICK MODIFICATION OF AN INPUT TEXT 27 9 AR...
Страница 3: ...FOR MORE PRECISE DOSAGES 36 12 3 6 FLIGHT MATERIAL AT END OF DOSAGE 37 12 3 7 FLOW RATE GRAPHIC DISPLAY 37 12 4 SPECIFIC FUNCTIONS OF THE READER MODE 37 12 4 1 ANALOGUE OUTPUT OPTIONAL 37 12 4 1 1 ANALOGUE OUTPUT PROPORTIONAL TO THE INSTANTANEOUS HOURLY FLOW 38 12 4 1 2 ANALOGUE OUTPUT AT FIXED VALUE 38 12 5 SPECIFIC FUNCTIONS OF THE REGULATOR MODE 38 12 5 1 SETTING OF THE FLOW TARGET 38 12 5 1 1 ...
Страница 4: ...4 5 DOSAGE TARGET 46 15 4 6 PAUSE 46 15 4 7 MAX FL R AND MIN FL R 46 15 4 8 ALARM 46 15 4 9 LOCK 46 15 4 10 WEIGHT PULSE 46 15 4 11 FILLING ENABLED 46 15 4 12 MATERIAL ENABLED 46 15 4 13 LOW FLOW RATE 46 15 5 DIAGNOSTIC PERIPHERALS 47 15 6 COM DATA DIAGNOSTIC 47 DECLARATION OF CONFORMITY 48 WARRANTY 48 ...
Страница 5: ...d in the unit or with the system in which it is used the fact must be communicated to the manufacturer or the dealer from whom it was purchased In any case DISCONNECT THE POWER SUPPLY before taking any action Do not pour liquids on the weight indicator Do not use solvents to clean the weight indicator Do not expose the instrument to direct sunlight nor place it near heat sources Place or anchor th...
Страница 6: ...ucts 5 alphanumeric description hourly flow target weight dosage target and initial value analogue output SIGNALS 3590E 16 status LEDs Graphic icons on LCD display CPWE Graphic icons on LCD display KEYBOARD Impermeable polycarbonate keyboard with membrane keys having an audible and tactile feedback PARAMETER SETUP Calibration and linearity up to 8 points fully digital and programmable from the key...
Страница 7: ...ries 2 2 SYMBOLS Below are the symbols or texts used in the manual to recall the reader s attention and on the instrument to recall the user s attention ATTENTION Only qualified personnel must perform this operation ATTENTION This is referred to working on energized lines only qualified personnel must require or perform this operation CE CONFORMITY IDENTIFIES THE CLASS OF PRECISION XXXXX IDENTIFIE...
Страница 8: ...ON 3 1 CPWE DRILLING TEMPLATE CASE AND DIMENSION The weight indicator has an anodized aluminium case whose external dimensions are shown in the figure 1 It should be mounted on a panel board respecting the safety norms Figure 1 DRILLING TEMPLATE DIMENSION 187 5mm x 91 5mm ...
Страница 9: ...t on a table or fixed to a shelf or column available on request NOTE If the identification plate is supplied separately therefore not attached to the indicator it is advisable to attach it to the indicator in order to be able to identify the instrument Figure 2 Measurements and dimensions in mm 1 RJ45 connector 2 Fixing for shelf or column mounting 3 Available for load cells serial lines inputs ou...
Страница 10: ...ply mains the safety norms must be respected including the use of a clean line without noise and interference caused by other electronic devices Do not connect other equipment to the same socket as the one that the adapter is in Do not step on or crush the power supply cable 3 4 CASE AND DIMENSIONS CPWETF The indicator has a STAINLESS STEEL whose external dimensions are shown in Figure 5 The instr...
Страница 11: ...0EXTLWBCIO CPWELW series indicator E LW_01_14 03_EN_U 10 Figure 5 Measures and dimensions in mm 1 2 Avaible for load cells serial lines inputs outputs 3 Power input 4 RJ45 connector DISEGNI SOPRA AGGIUNTI ...
Страница 12: ...ardware version 08 LEGAL FOR TRADE or HIGH RESOLUTION if the instrument is APPROVED or UNAPPROVED respectively 9 XXXXX is the the g gravity value only with APPROVED instrument 3 6 TURNING OFF THE INSTRUMENT TO TURN OFF the 3590E or TO RESTART the CPWE keep the C key pressed until the OFF message appears on the LED display and POWER OFF on the LCD display TO TURN OFF the CPWE remove the instrument ...
Страница 13: ...3590EXTLWBCIO CPWELW series indicator E LW_01_14 03_EN_U 12 4 FUNCTION PANEL KEYS CPWE 3590EXT ...
Страница 14: ...nters into the product database if pressed for an instant one can view or modify all the data of the product If pressed at length the weight visualisation function with sensitivity x 10 is enabled In the numeric or alphanumeric input phase it allows to stick with copied characters In the F Keys step if pressed for an instant allows to insert a preamble to a specific function it is possible insert ...
Страница 15: ... shown on the display initially the first letter in the bottom left will appear and then the other characters towards the right After digiting a character the blinking cursor after a few instants advances automatically of a position Function of the keys F5 Switches the writing mode from numeric nuM to characters ChAr In the nuM mode one enters just the numbers while in the ChAr mode one can enter ...
Страница 16: ...ep in the lower part the description of the linked function Scroll the list with the arrow keys press the C key to exit 4 6 INDICATOR CONNECTED TO PC KEYBOARD It s possible to connect a PC keyboard optional used to emulate the functions of the keys of the indicator The keys are managed in the following way Esc C key If pressed at start up it allows entering in the technical set up In the alphanume...
Страница 17: ...the keys will be as described in the following table FUNCTION OF THE KEYS 4 7 2 6 KEY RADIO REMOTE CONTROL With this type of remote control the functioning of each key can be programmed so that it is matched to one of the available keys of the indicator This configuration must be carried out in the Setup environment in the inF Red step TECH MAN REF after the selection of this type of remote contro...
Страница 18: ...he desired indicator in order to execute the function only on it and therefore avoid emulating the function on all indicators in use By enabling this mode it will be possible to combine up to 3 different remote controls e i for 3 different operators for each indicator To enable this mode one has to first select RD 6 in the inF Red TECH MAN REF To link a new remote control to the indicator one has ...
Страница 19: ...section see section SYSTEM STATUS INFO for the available status info 4 SELECTABLE INFO second line in the 3590E in the CPWE this line corresponds to the second line when not in weight zoom or the single line shown when in weight zoom see section MODIFICATION OF THE DISPLAYED INFO for the available info and the selection mode 3 1 2 4 CPWE display not in ZOOM phase 2 3 2 1 2 4 3590E display 5 1 WEIG...
Страница 20: ...ht off through battery discharged battery 0 Indicates that the weight detected by the weighing system is near zero including the interval of 1 4 1 4 of the scale s division Indicates that the weight is unstable NET Indicates that the weight shown by the display is a NET WEIGHT T Indicates that a tare value has been acquired or entered g Indicates that the unit of measure in use is the gram kg Indi...
Страница 21: ...The weight detected by the weighing system is near the zero included within the interval of 1 4 and 1 4 of the scale division The weight is unstable The displayed weight is a GROSS WEIGHT depending on the software language t h The displayed digit is Flow rate Unit of measure in use ton kilogram gram pounds millilitres or millivolts Active weighing range see section MULTIRANGE FUNCTION Active scale...
Страница 22: ...ICATION OF THE WEIGHT DATA While weighing the display can show 2 types of weight data flow rate or gross weight By pressing 2ndF F8 one can switch from one type of visualization to the other one 3590E Flow rate Gross weight 2ndF F8 DISABLED P T 0 00kg DISABLED P T 0 00kg ...
Страница 23: ... when the dosage is disabled one scrolls in order the following visualisations NUM SECOND LINE VISUALISATION OUT OF THE DOSAGE DURING THE DOSAGE 0 Flow rate target 1 Partial total 2 In the dosage remaining material to be dosed or time to elapse to end the dosage 3 General total 4 Article total It can be displayed only if the flow regulator mode has been selected F Mode LoSS W FUNC step 2ndF F8 Flo...
Страница 24: ...led one will scroll in order the following visualisations NUM SECOND LINE VISUALISATION OUT OF THE DOSAGE DURING THE DOSAGE 0 Flow rate target 1 Partial total 2 In the dosage remaining material to be dosed or time to elapse to end the dosage 3 General total 4 Article total It can be displayed only if the flow regulator mode has been selected F Mode LoSS W FUNC step By linking the function to a dir...
Страница 25: ...be displayed only if the flow regulator mode has been selected F Mode LoSS W FUNC step TECH MAN REF Out of the dosage it is possible to quickly recall a visualisation by digiting with the numeric keyboard the relative number and pressing the F10 key Furthermore by linking the number of a specific visualization to the function preamble function in the F KEYS step it is possible both during and out ...
Страница 26: ...EIGHT LESS THAN MINIMUM or GREATER THAN MAXIMUM PAUSE The instrument is in the PAUSE status ALARM The instrument is in the alarm condition due one of the following reasons FLOW ALARM MAX FLOW out of TOLERANCE RANGE WEIGHT ALARM MAX or MIN WEIGHT LESS THAN MINIMUM or GREATER THAN MAXIMUM DOSAGE The instrument is in the dosage condition OUT OF FLOW The instrument is in the underload or overload cond...
Страница 27: ...y IN WEIGHING IN THE WEIGHT SECTION CPWE OR IN THE WEIGHT DISPLAY 3590E MESSAGE DESCRIPTION Under weigh 100d with approved instrument or over the Maximum Capacity 9d prn on Turning on printer for maintenance LOCK Enabled keyboard function UNLOCK Disabled keyboard function 6 MULTIRANGE FUNCTION The multi range functioning allows to subdivide the scale capacity in two or three ranges each which is u...
Страница 28: ...e tXt these may be printed later on if programmed in the printouts or these may be used as a reminder 1 Press F4 for an instant one can enter the contents of the programmed INPUT TEXTS 2 The display shows in XX on the first line in which XX is the index of the free text from 0 to 14 THE HEADING on the second line of the input text or Empty if empty 3 Use the arrow keys to select the text to be fil...
Страница 29: ...ESCRIPTION 2 second description line up to 20 characters DESCRIPTION 3 third description line up to 20 characters DESCRIPTION 4 fourth description line up to 20 characters DESCRIPTION 5 fifth description line up to 20 characters INI VAL ANALOG initial value of the analogue output for this article used in the regulator mode during the first dosage if the volumetric optimization start is selected se...
Страница 30: ...elds for each stored article 9 6 SELECTION UNSELECTION To select a stored article one can proceed in two ways 1 Enter the article storage number using the numeric keyboard if different than the 000 storage see the following section and press F1 if an article is stored in the recalled position the indicator display shows the message ARTICLE XXX SELECTED in which XXX indicates the number of the sele...
Страница 31: ...ecute this operation and remove any residual material without totalizing weight on the silo The system must be managed by the dosage enabling relay and by the analogue output of the instrument Procedure To execute the function Disable the dosage cycle see DOSAGE CYCLE END MODE Execute the function 300 combinable with the desired key F KEYS step TECH MAN REF Then if the flow regulator mode has been...
Страница 32: ...isplaying of the status of the system and of the dosed total Adjustment of the dosage hourly flow in function of the pre set target with PID algorithm By programming the instrument inputs in a specific manner one may put the dosage in pause through an external input or a configurable key DOSAGE CYCLE START If the instrument is turned off during the dosage when the instrument is turned back on it a...
Страница 33: ...ent remains in this status until the accumulated partial total surpasses the set target once this threshold is surpassed the instrument disables the dosage output and enables the TARGET dosage output If the flight is foreseen the instrument while waiting the flight totalizes the material until the flight time has passed If the flight time has been programmed at zero the instrument ends the totalis...
Страница 34: ...nt F ModE LoSS W FiLL MAX tiM step RIF MAN T You have set a maximum time of filling and in that time weight did not exceed the threshold start filling F ModE LoSS W FiLL StArt W step RIF MAN T in this case the instrument goes into the state of LOCK To get out of the block you need to open and close the entrance of the START STOP DOSAGE If during the filling phase will open the entrance of the STAR...
Страница 35: ...fer to section DESCRIPTION OF THE COMMON FUNCTIONS Specific functions of the regulator mode Target flow entered from keyboard or set from external device through optional analogue input Control Adjustment of the flow through the relay analogue output OPTIONAL Dosage start optimization Correction of weight error of dosed material For the description of all the function of the flow regulator mode re...
Страница 36: ...n of the total the instrument automatically exits the function after a few seconds NOTES The weight data of the cleared total will be updated only with the subsequent totalisation The ARTICLE TOTAL is article specific in other words there is a total for EACH ARTICLE USED The other totals are GENERIC and can be cleared INDEPENDENTLY ONE FROM THE OTHER i e if one clears the General total with the fo...
Страница 37: ...arget The function foresees that the instrument modifies the dosage speed when upon the reaching of the set target a certain quantity of material is missing this quantity is set in the L F R WEI step TECH MAN REF Upon reaching this threshold the analogue output value is modified so that the slow dosage is obtained in the regulator mode one can set this flow in the LOW F R step TECH MAN REF and the...
Страница 38: ...osage output remain active Once the wait time is finished also the dosage output is disabled 12 3 7 FLOW RATE GRAPHIC DISPLAY At the end of the dosage it is possible to display a graphic of the flow rate In which X axis time Y axis flow rate T Flow rate target In the regulator mode m Min measured flow rate during the last dosage A Average flow rate of the dosage M Max measured flow rate during the...
Страница 39: ...LATOR MODE 12 5 1 SETTING OF THE FLOW TARGET The instrument executes the flow check depending on the value set and executes all the necessary adjustments in order to reach this value modifying the analogue output value on the basis of the read material flow the instrument increases or decreases the analogue output value until reaching if possible the value NOTE During the slow flow phase the signa...
Страница 40: ...thm must reach by increasing the flow target from 0 to the set value in a preset time interval This is obtained by disabling the fast start FAST ST step NO TECH MAN REF and by setting a time greater than zero in the TAR TIM step TECH MAN REF that defines the time interval of the ramp in this way the PID check is enabled immediately and a start ramp of the flow target is executed until the set flow...
Страница 41: ...o it see the following section for the linkages The available functions are SIMPLE PRINTOUT Programmable printout Through the F5 key one prints the linked format With the APPROVED instrument The printing works if there is a WEIGHT of at least 20 divisions With the NON APPROVED instrument The printing works if there is a WEIGHT greater than zero DOSAGE REPORT Programmable printout Through the follo...
Страница 42: ...e printout By pressing the 2ndF F1 key the resetting of the ARTICLE TOTAL and the printing of the linked format is made RESULT OF THE CALCULATOR Programmable printout Once terminated the operation with CALCULATOR function the linked format is printed See section CALCULATOR 13 1 LINKING OF THE FORMATS TO THE PRINT FUNCTIONS Through function 200 combinable with the desired key F KEYS step TECH MAN R...
Страница 43: ... By linking the number of a specific print function to the function 200 preamble function in the F KEYS step TECH MAN REF it is possible to access directly to the modification of it with a direct key for example F1 key to quickly link the S F 1 and F2 key to quickly link the S F 2 TO QUICK LINK THE FORMAT Recall the desired print function by pressing the linked key F KEYS step TECH MAN REF The LCD...
Страница 44: ...nfirm or cancel the operation confirm with ENTER The AUTOMATIC LOT is a progressive number which increments of one at every GENERAL TOTAL clearing 13 3 REPETITION OF THE LAST EXECUTED PRINTOUT By pressing in sequence the 2ndF and F5 keys the last executed printout is repeated the printout can be repeated many times until a new printout is executed 13 4 DEFAULT PRINTING FORMATS The SEtuP SEriAL dEF...
Страница 45: ...e F2 key one will view the weight with sensitivity times 10 press again at length the F2 key to return to the normal visualisation NOTES With approved indicator the visualisation lasts about 5 seconds after which it s disabled The printout can only be done when the indicator has the standard sensitivity LIMITATION OF THE FUNCTION For specific requirements it is possible to limit the function with ...
Страница 46: ...rameter set as iSt oFF The operating mode is the same as the previous one except that just one SETPOINT is entered for each relay S 1 on for this purpose the access to the RELAY XX OFF parameter is inhibited NOTES If no relay has the GROSS functioning mode the pressing of the F3 key after the selection of the SEt Pnt menu has no effect The DISABLING SETPOINT must be less or equal to the ENABLING o...
Страница 47: ...ess than the TARGET the value set in the F R ERR step 15 4 8 ALARM By selecting this functioning mode the output is enabled when a generic alarm is activate 15 4 9 LOCK By selecting this functioning mode the output is enabled when time set in the FILL LOCK TIME step LOK TIM 15 4 10 WEIGHT PULSE By selecting this functioning mode the output is enabled when is reached a weight value set in the setup...
Страница 48: ...ive with external device WEIGHT Status of the weight unloaded scale unstable weight SCALE Number of the active scale example see section SCALE SELECTION and the relative weight loaded 15 6 COM DATA DIAGNOSTIC Through function 119 combinable with the desired key F KEYS step TECH MAN REF one enables the Com data diagnostic function The display shows In the first screen one selects the port on which ...
Страница 49: ...T caused during transport If on site service is requested or necessary for any reason where the instrument is used the Customer will pay for all of the service technician s costs travel time and expenses plus room and board if any The customer pays for shipping costs both ways if the instrument is shipped to the DEALER or manufacturer for repair The WARRANTY is VOIDED if faults occur due to work d...
