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19

8.Alignment
1).

Turn on the laser, make sure the laser is pointed to the center of the pad for the BGA, put the BGA chip

on the PCB board

2).

Select the proper profile, choose the mouting model Then click

3).

The upper sucker will goes down to

welding position as settled in picture 6 to pick up the

BGA chip, and goes up the Optic position settled in picture 6

,

4).

Pull the optical lens out, the BGA tin ball and welding pad will be displayed on the screen You can

check images of tin balls on the screen through the adjusting angle handle.X axis.Y axis The tin ball and
PCB welding position must be coincide completely on the screen

5).

Push the CCD carmera back, the screen will appear like this. Click yes to soldering the chip

9. Soldering
1

. Switch on the power, select the proper stored temp profile or set for yourself if needed.

2

. Switch on the laser, put the BGA soldering pad center to the laser. Fasten the supporter. Install the

proper nozzle, 2mm-3mm larger than the BGA.

3.install the right nozzle 2mm larger than the BGA chip,

click

.heating as your

chosen data Cool the BGA chip after the procedure finished Raise the upper heater to make the bottom
of upper heater has 3-5mm distance from the upper surface of BGA chip, and keep cooling for 30-40
seconds Or you can move away the warm heater after the starting light off Then take away the PCB
board from the supporter

(1) Null welding:

Because of counterpoint by hand will cause deviation between chip and welding plate, surface tension of
tin ball will have a process of automatic correction between BGA chip and welding pad Once heating,
BGA falls not evenly, which will cause that the chip drops not evenly It will cause the phenomenon of
missing weld and false weld if stop reflowing at this time, the chip will not fall normally So it is necessary
for you to extend heating time of third .forth temperature zones or add the bottom pre-heating
temperature to make the tin balls meltdown and drop evenly

(2) short-circuiting

When the ball reached the melting point, it is in a liquid state , if too long or too high temperature and
pressure, it will destroy surface tension of solder balls and the supporting role, resulting in short-circuit
phenomenon when reflows, the chips fall entirely on the PCB pads the , so we need to appropriately

Содержание DH-G200

Страница 1: ...floor 46th building Da yangtian Industry District Shajing Town Bao an District Shenzhen China Website www sinobga com Tel 0755 29091633 29091833 Fax 0755 29091622 E mail dh smt hotmail com SHENZHEN D...

Страница 2: ...wer supply 3 Safety Precaution 4 Structures and Specification 5 1 Structures 5 2 Function 6 3 Main parameters 7 Setting 8 OPerations 15 Usage of external couple 17 Usual temperature reference 20 1 Wel...

Страница 3: ...rica Southeast Asia Australia Africa the Middle East Taiwan and more than 80 countries and regions and established the relatively sales network and terminal services system We are becoming the pioneer...

Страница 4: ...ectrical box has the high voltage components do not attempt to disassemble 8 If the metal objects or liquids fall into the repair station when it works immediately disconnect the power unplug the powe...

Страница 5: ...5 Functions...

Страница 6: ...ometer Bottom heater height controller Control the distance between the bottom heater and PCB board Rotate the knob Start Heat automatically Press the button LED lamp switch LED switch Press the butto...

Страница 7: ...eas can independently heat and they are multiple temperature control which can ensure best integration of different temperature areas Heating temperature time slope cooling and vacuum can all be set i...

Страница 8: ...he cooling process will stop automatically so that the machine will not be aging after temperature heated up 10 It use rocker controller for controlling the upper heater go up and down freely and it a...

Страница 9: ...9 3 Click the input box it will appear as follow...

Страница 10: ...king interface Starting working the status of the machine now and it will show heating in the heating process This is for keeping the temperature constant press and then stop heating the OFF ON transl...

Страница 11: ...Keep tme the remaining time of present curve Test tmoerature blue curve Upper tmeperature red curve Bottom temperature green curve IR temperature heavy blue curve Click it the interface will appear as...

Страница 12: ...elding temperature please press the return button returning to the main Interface button to choose the relevant parameter as follow If it is necessary to input new parameters click the box where need...

Страница 13: ...ameters click the box where need to modify it will appear like the picture Input the parameter press Then click after setting these three temperature zones then these parameters will be saved in the s...

Страница 14: ...curve s name the dialogue will appear as follow You can also click to modify the curve name After the profile click the curve name and parameters displayed will be the newest applicable data It will r...

Страница 15: ...15 8 After the profile click the curve name and parameters displayed will be the newest applicable data It will return to the main interface when click button...

Страница 16: ...machine will operate with current temperature until click OFF again the machine come back the normal heating state setting has been done with all parameters set when the machine leaves factory users h...

Страница 17: ...e the fault point rapidly When you click the following picture will appear Attention When it alarm because of stoppage all function buttons are in locked state After managing the stoppage and starting...

Страница 18: ...ed and the temperature difference make less damage to the pad It can improve the activity of soldering tin with the flux and is better to clean the soldering tin Pay attention that do not to damage th...

Страница 19: ...s your chosen data Cool the BGA chip after the procedure finished Raise the upper heater to make the bottom of upper heater has 3 5mm distance from the upper surface of BGA chip and keep cooling for 3...

Страница 20: ...ine in the socket of external couple c After right installation of couple the touch screen will show the current temperature of couple C Use the couple to measure actual temperature a Put the PCB boar...

Страница 21: ...en the red curve and the light blue curve is means the nearer between the temperature of actually heating part and target temperature If it is contrary means the upper heating is not standard 6 If the...

Страница 22: ...the accuracy of lower heater 9 Statement Turn off the upper heater set the data relevant to upper heater to be 0 Remark This machine take the upper heating time as benchmark to set other segments so w...

Страница 23: ...welding temperature setting 1st 2nd 3rd 4th 5th 6th Upper temperature 160 185 210 220 225 0 Constant time 30 30 35 40 20 0 Upper rate 165 190 215 225 230 0 Lower temperature 30 30 35 40 70 0 Constant...

Страница 24: ...30 35 40 20 0 Upper rate 160 185 215 220 225 0 Lower temperature 30 30 35 40 40 0 Constant time 180 0 0 0 0 0 Lower rate 300 0 0 0 0 0 Infrared temperature 3 0 0 0 0 0 1st 2nd 3rd 4th 5th 6th Upper te...

Страница 25: ...time 30 30 35 55 25 15 Upper rate 165 190 225 245 255 240 Lower temperature 30 30 35 55 25 15 Constant time 180 0 0 0 0 0 Lower rate 300 0 0 0 0 0 Infrared temperature 3 0 0 0 0 0 1st 2nd 3rd 4th 5th...

Страница 26: ...ant to dismounting the BGA chip the cooling temperature can be set 0 1st 2nd 3rd 4th 5th 6th Upper temperature 165 190 220 240 245 235 Constant time 30 30 35 40 20 15 Upper rate 165 190 220 240 245 23...

Страница 27: ...mperature curve runs to the end the buzzer will alarm automatically the cooling fan begins to cooling the BGA chip and bottom heating zone meanwhile the warm heating head will blow a cold wind Then el...

Страница 28: ...BGA device circuit assembly manufacturers should choose more safe more convenient more speedily assembly and repair equipment craft Attachment packing list NO Name Specification type Unit Qua ntity N...

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