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4

Dynamometer Installation Instructions

General information and warnings

1.3  Safe operation

Keep all the following in mind as you use the dynamometer.

The system capacity is equal to the rating of the dynamometers. The shackle rating 
should not be used to determine lift capacity of the system.

The shackles are rated in metric tonnes. Thus the 12-tonne shackles are rated to 
26,450 lbf and are suitable for use on the 25,000 lbf dynamometer.

Any zeroed deadload must be considered as part of the ultimate load.

Although this instrument has a substantial overload protection rating, the instrument 
should not be used above the rated capacity. Doing so can significantly impact fatigue 
life of the instrument and cause premature and abrupt failure. If a higher capacity 
reading is needed, Dillon insists that a larger instrument be used.

Safety is always a concern in overhead lifting and tensioning applications. To limit your 
liability always insist upon factory supplied shackles and pins and factory tested and 
certified safe optional equipment. All DILLON products are designed to meet the 
published Safe Working Load (SWL) and Ultimate Safety Factor (USF) standards of the 
United States Military. All CE marked models meet the SWL and ULL (Ultimate Load 
Limit) requirements of the European Machinery Directive.

Do not grind, stamp, drill or deform the metal on the dynamometer body in any way. 
Protect the instrument from impact in use and storage.

Any significant damage or deformation to the loading element is cause for evaluation 
by Dillon.

Relieve all torsional and off axis loads.

Apply load in the center of the shackle bow with this instrument.

Off center loading results in substandard performance.

Instrument requires time to stabilize when changing temperatures.

Use only the hardware supplied with this instrument. If no hardware was supplied, 
insure that the mating pin and shackle bow is equivalent to the hardware used at 
calibration. Otherwise substandard performance or failure can result.

Dillon recommends only using qualified rigging hardware and cannot be responsible for 
unapproved hardware.

This instrument is not designed for the following:

l

Applications that see rapid, dramatic temperature swings or thermal shock.
Wide variation in readings can occur.

l

Intrinsically safe environments. This unit has not been Factory Mutual or
ATEX tested.

WARNING: If you overload this dynamometer you could suffer severe injuries 
or death. The total load on the dynamometer should NEVER exceed the rated 
capacity.

Содержание AP

Страница 1: ...Mechanical AP Dynamometers Installation Instructions 16951 0013 Issue AN ...

Страница 2: ...n three dimensions of a two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic mechanical broadcasting recording or otherwise without the prior written consent of the copyright owner under license or as permitted by law This publication was correct at the ti...

Страница 3: ... 3 About this manual 3 Text conventions 3 Special messages 3 Safe operation 4 Routine maintenance 5 1 5 Cleaning the Dynamometer 5 Training 5 Declaration of conformity 6 Chapter 2 Introduction 8 General description 8 Third party shackles and attachments 10 Maintenance and handling 10 Chapter 3 Operation 11 ...

Страница 4: ... by its alternate function Displayed messages appear in bold italic type and reflect the case of the displayed message Annunciator names appear as italic text and reflect the case of the annunciator 1 2 Special messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of h...

Страница 5: ... standards of the United States Military All CE marked models meet the SWL and ULL Ultimate Load Limit requirements of the European Machinery Directive Do not grind stamp drill or deform the metal on the dynamometer body in any way Protect the instrument from impact in use and storage Any significant damage or deformation to the loading element is cause for evaluation by Dillon Relieve all torsion...

Страница 6: ... DO NOT Attempt to clean the inside of the machine l DO NOT Use harsh abrasives solvents scouring cleaners or alkaline cleaning solutions 1 6 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instructions IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage...

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Страница 9: ...g Figure 2 1 shows one model of dynamometer Figure 2 1 Dynamometer with shackles The 50 000 lb dynamometer is not CE approved Shackle Shackle Shackle pin Shackle pin Bezel Maximum pointer Pointer CAUTION Dillon Dynamometers are not designed for measurement of dynamic shock loads and should not be subjected to sudden force Load or weight should be applied in a gradual manner to avoid damaging the D...

Страница 10: ... cleaned periodically in a suitable solvent After drying the bearings should be treated with a coat of light machine oil SAE 5W non detergent oil or lighter The case is not water tight and if the Dynamometer should be accidentally immersed hold it so that water is free to run out through the openings in the bottom of the case and allow to dry CAUTION DO NOT allow oil to run into the mechanism case...

Страница 11: ...maximum safety 2 3 Maintenance and handling The Dillon Dynamometer is a precision instrument and will provide many years of dependable service if given reasonable care and suitable protection Many firms make it a regular practice to return Dynamometers to their distributors at 6 to 8 month intervals depending upon how much they are used to have accuracy recertified We recommend this at least once ...

Страница 12: ...t wheel to simultaneously move both pointers to the desired zero point This procedure will prevent the slight drag of the max pointer from influencing the displayed reading If the max pointer is not required rotate the red pointer clockwise until it reaches the zero position and operate normally Dillon Mechanical Dynamometers permit zeroing of up to 20 of instrument capacity Do not zero off a dead...

Страница 13: ...THORIZED DISTRIBUTOR Dillon Quality Plus Inc Sales Service Calibration 214 E Kansas Street Suite 101 Liberty MO 64068 Phone 800 493 2263 Fax 816 453 7677 Email sales dqplus com www dillondynamometers com ...

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