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OPERATOR'S  MANUAL

INSTALLATION/ 15

Dj SEED MANAGER® SE PLANTER MONITOR

BENCHMARK Series®  

11001-1218-200112  Rev A

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RS-485 IN

RS-485 OUT

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RS-485 IN

RS-485 OUT

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Figure 6K

Содержание Seed Manager SE

Страница 1: ...es 2 5 10 Number of Seed Sensors Per Module 2 5 11 Row Status 2 6 12 Total Number Of Rows Configured 2 7 13 Number of Fan Speed Sensors 2 7 14 Fan Speed Sensor Constant 2 8 15 Fan Speed Sensor Hi Limi...

Страница 2: ...Warning 5 3 7 Fan Speed Lo Limit Warning 5 4 8 Shaft Speed Hi Limit Warning 5 4 9 Shaft Speed Lo Limit Warning 5 5 10 Pressure Hi Limit Warning 5 5 11 Pressure Lo Limit Warning 5 6 12 Hopper Lo Warni...

Страница 3: ...ensors and Recon Flow sensors The monitor will store all implement configuration data in nonvola tile memory retaining information even when disconnected from the tractor battery Figure 1 shows the Se...

Страница 4: ...establishes the desired volume level SETUP This switch is pressed for one 1 second to enter the Setup Mode and to step from one Setup constant to the next as detailed in the Setup Mode Chapter MIN AV...

Страница 5: ...aring digits when editing Setup constant values BACK This switch is used in multiple modes for multiple purposes Some examples are as follow It is used in the Operate Mode Population and Spacing funct...

Страница 6: ...4 INTRODUCTION OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A...

Страница 7: ...SYSTEM INSTALLATION drill two 9 32 inch 7 mm holes An alternate mounting method which allows the console to swivel requires drilling the center bracket hole only STEP 3 Attach the mounting bracket to...

Страница 8: ...speed sensor reluctance system power and P1 and P2 Bus connectors A secondary module harness is used to connect to P1 and or P2 For systems that contain a J2 connector a separate accessory harness wi...

Страница 9: ...tes on 12 volts DC only The battery connections on the primary harness consist of two wires each terminated with a ring terminal Before making the battery connections determine the tractor battery arr...

Страница 10: ...OR BENCHMARK Series 11001 1218 200112 Rev A Power Cable Black Red Black Red 6V 6V 12V Power Cable Vehicle Ground Vehicle Ground Figure 4 12 Volt Battery Source Connections Figure 5 24 Volt Battery Sou...

Страница 11: ...bus 2 Only one Shaft Speed Module may be connected to the bus The Shaft Speed Module may be connected anywhere on the bus that is convenient It can be connected to either P1 or P2 3 No more than thre...

Страница 12: ...to P1 and two to P2 P1 P2 b1 b2 b3 b4 In Out In Out In Out In Out In this three module setup all modules are connected to P1 In Out In Out In Out P1 b1 b2 b3 In this three module setup one module is c...

Страница 13: ...P1 b1 b2 P2 In this five module configuration three modules are connected to P1 and two are connected to P2 P1 In Out In Out In Out P2 In Out In Out b1 b2 b3 b4 b5 As the previous examples show b1 is...

Страница 14: ...be connected sequential ly starting with Row 1 as shown below Row 1 Row 2 Row 3 Row 5 Row 4 Row 6 Row 7 Row 8 Row 9 Row 11 Row 10 Row 12 RS 485 IN RS 485 OUT In the event that not all row inputs on a...

Страница 15: ...so on Hopper level sensors can be connected to 12 Row Material Flow Modules Hopper sensors can be connected to either of the hopper inputs on a Material Flow Module The monitor will identify the numbe...

Страница 16: ...s of the position of the Shaft Speed Module on the bus Figure 6K shows a complete example system setup and how each connected sensor would be identified Installation Steps STEP 1 Mount each of the mod...

Страница 17: ...2 Row 3 Row 5 Row 4 Row 6 Row 7 Row 8 Row 9 Row 11 Row 10 Row 12 RS 485 IN RS 485 OUT Row 1 Row 2 Row 3 Row 5 Row 4 Row 6 Row 7 Row 8 Row 9 Row 11 Row 10 Row 12 RS 485 IN RS 485 OUT b1 b2 b3 Fan 1 Sh...

Страница 18: ...16 INSTALLATION OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A Figure6L 12 Row Harness Figure6M 16 Row Harness...

Страница 19: ...OPERATOR S MANUAL INSTALLATION 17 Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A Figure6N Shaft Speed Module Harness Figure6O RS 485ExtensionHarness...

Страница 20: ...18 INSTALLATION OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A...

Страница 21: ...n of the SET switch increases the selected digit by one count After reaching the maximum value of nine 9 the digit rolls over to zero 0 SETUP MODE Pressing START STOP RESET zeroes the digit Each depre...

Страница 22: ...When the population on any row exceeds the value entered for this constant in thousands of seeds per acre hectare the alarm sounds as indicated under the heading ALARMS POPU LATION HI LIMIT WARNING F...

Страница 23: ...h of 38 0 inches 4 Implement Width This is the seeding width of the imple ment in inches centimeters with a resolution of 0 1 It is automatically calculated when either the Number of Modules Number of...

Страница 24: ...the SET switch until d2 appears If a reluctance type ground speed sensor is used press the SET switch until r1 appears Figure 12 shows a configuration for a digital 1 ground speed source 6 Distance C...

Страница 25: ...itch The TEST message flashes while the Automatic Configuration is running Configuration is complete when the TEST message disappears The Automatic Configurationwillautomaticallydetecthow many Seed Mo...

Страница 26: ...d Figure 16 shows a row pattern of 01 being selected SplitRow Configuration Description Example 00 All Rows On 01 Every other Row Off with first Row On OXOXOX 02 Every other Row Off with first Row Off...

Страница 27: ...es will be generated if this value does not match the actual number of Seed Modules Figure 17 shows a configuration for six 6 modules 10 Number of Seed Sensors Per Module For each Seed Module that is...

Страница 28: ...eed sensors in ON or OFF staus For those situations where it is necessary to turn off certain rows on the implement OFF status turns off the related sensors so alarms do not occur The display initiall...

Страница 29: ...mber of Seed Sensors Per Module parame ters Figure 20 shows the display for sixteen 16 rows 13 Number of Fan Speed Sensors This is the actual number of Fan Speed Sensors that are connected to a Shaft...

Страница 30: ...he Number of Fan Speed Sensors has a value other than 0 Figure 22 shows the display with a Fan Speed Constant of 34 00 pulses per revolution 15 Fan Speed Sensor Hi Limit This constant is the highest F...

Страница 31: ...the right most digit then press the SET switch to toggle between ON and OFF Figure 24 shows a Lo limit of 25 RPM with the warning disabled 17 Number of Shaft Speed Sensors This is the actual number o...

Страница 32: ...essible only if the Number of Shaft Speed Sensors has a value other than 0 Figure 26 shows the display with a Shaft Speed Constant of 26 00 pulses per revolution Figure26 Shaft Speed Constant Display...

Страница 33: ...switch to advance one step to the right of the right most digit then press the SET switch to toggle between ON and OFF Figure 28 shows a Lo limit of 12 RPM with the warning disabled 21 Number of Hoppe...

Страница 34: ...ensor Hi Limit Warning is entered in oz in2 kPa The Hi and Lo warning limits are accessible only if the Number of Pressure Sensors has a value other than 0 Setting the Pressure Sensor Hi Limit will ca...

Страница 35: ...rightmost digit Pressing the SET switch will toggle the status of the warning between ON and OFF Figure 32 shows a Pressure Sensor Lo Limit of 3 8 with the warning disabled 25 Blockage Mode Configurat...

Страница 36: ...erator The population filtering option applies an averaging filter to the population and spacing calcula tions The filter values range from 0 to 99 with 0 having no filtering effect and 99 being the m...

Страница 37: ...the same test that is performed automatically during console power up When the test is complete the display will show either PASSED and scroll through all available seed rows or show FAILED and displa...

Страница 38: ...P switch to advance to the next Customer Setup Constant To exit the Customer Setup Constants power off the console The different Customer Setup Constants are listed as follows 1 Boot Version Number DI...

Страница 39: ...vent field problems occur The first 4 digit number shows on the upper numeric display at the same time a F1 identifier appears on the lower numeric display Record this number then press and release th...

Страница 40: ...38 SETUP OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A...

Страница 41: ...ed automatically B RUN HOURS This is defined as the total number of accumulated hours in 0 1 hour incre ments the console has been powered Run Hours are not accumulated during an ALL ROWS FAILED condi...

Страница 42: ...t sampling of the seeding rate for that row The Population function is selected automatically upon power up or Figure42 Run Hours Display by pressing the OPERATE 1 switch until the POPULATION message...

Страница 43: ...essing the MIN AVG MAX SCAN switch until the SCAN message is displayed while in Population function Figure 43 shows a population of 158 400 seeds acre on row nine 9 while in Population Scan Figure43 P...

Страница 44: ...Figure 45 shows a population of 157 400 seeds acre on row twelve 12 while in Population Select Row 4 Seed Spacing This is the calculated average spacing between seeds in the furrow in inches centimet...

Страница 45: ...s on the display The ground speed sensor can be either radar Hall Effect or reluctance type Figure 47 shows a ground speed of 5 6 MPH 6 Fan Speed This is the rotational speed of any Fan the user wishe...

Страница 46: ...seeding mechanism is monitored This function is selected by pressing the OPERATE 2 switch until S1 S2 or S3 is displayed in the lower numerical display Figure 49 shows a shaft speed of 53 0 RPM Figure...

Страница 47: ...three 3 seconds When a total of 9999 9 acres 999 99 hectares is exceeded the decimal point shifts to the right one place When a total area of 99999 acres hectares is exceeded it will roll over to zero...

Страница 48: ...zero the distance accumulator press and hold the START STOP RESET switch until a beep occurs approximately one 1 second When a total of 9999 9 feet meters are exceeded the accumulator rolls over to z...

Страница 49: ...code will be displayed Press the OPERATE 2 or OPERATE 3 switch depending on which Speed Area Mode function is desired To accumulate area in the Speed Area Mode the lift switch must indicate the imple...

Страница 50: ...48 OPERATE OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A...

Страница 51: ...udible alarm only and will not clear the display To clear a Row Failure Alarm the condition must be fixed or the row must be turned OFF in SETUP MODE ALARMS Unless indicated below when an alarm condit...

Страница 52: ...is acknowledged by pressing the ALARM switch Alarms Chart Alarm Mode Priority Level All Rows Failed 1 Row Failed 2 Distance Sensor Failed 3 Population Hi Limit Warning 4 Population Lo Limit Warning 4...

Страница 53: ...lay will remain until the condition ceases or the user enters the SETUP MODE Row Status and turns the faulty rows to the OFF status After the audible alarm is acknowledged the only functions that are...

Страница 54: ...ced normal operation will automatically resume without having to deactivate the Figure56 POPULATION HI LIMIT Warning Display manual ground speed However it is very important to remember to immedi atel...

Страница 55: ...57 shows a Population Lo Limit Warning on row thirteen 13 with a row population of 23 100 seeds per acre 6 Fan Speed Hi Limit Warning This occurs when any fan speed exceeds the value entered for Fan S...

Страница 56: ...igure 59 shows a Fan Speed Lo Limit Warning on fan speed sensor two 2 with a fan speed of 167 RPM Figure59 FAN SPEED LO LIMIT Warning Display 8 Shaft Speed Hi Limit Warning This occurs when any shaft...

Страница 57: ...shaft speeds Figure 61 shows a Shaft Speed Lo Limit Warning on shaft speed sensor three 3 with a shaft speed of 427 RPM 10 Pressure Hi Limit Warning This occurs when any pressure input exceeds the va...

Страница 58: ...nsor numbers are displayed sequentially along with their respective pressures Figure 63 shows a Pressure Lo Limit Warning on pressure sensor two 2 with a pressure of 2 7 oz in2 12 Hopper Lo Warning Th...

Страница 59: ...hen the tractor battery voltage falls below this level regardless of the Operate Mode function the alarm beeps for three 3 seconds and the Figure65 BATTERY VOLTAGE Warning Display battery symbol appea...

Страница 60: ...58 ALARM OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A...

Страница 61: ...chapter for additional details and recommended recovery procedures Error Code Description E00 No Modules Connected E01 Too Many Modules Connected on P1 or P2 E10 Too Few Seed Modules Connected E11 Too...

Страница 62: ...60 ERRORCODES OPERATOR S MANUAL Dj SEED MANAGER SE PLANTER MONITOR BENCHMARK Series 11001 1218 200112 Rev A...

Страница 63: ...this manual for phone number 2 Clean and tighten battery connections 3 Repair by splicing soldering and individually heatshrinking each wire Use only Rosin Core Solder 4 Verify battery voltage is at l...

Страница 64: ...er to the console If E00 occurs again the tractor harness module or console is defective 3 Locate the fault and repair wires by splicing soldering and sealing wires 4 Contact DICKEY john Technical Sup...

Страница 65: ...Probable Cause Number of Seed Modules Configuration is incorrect Corrective Action Check the Number of Seed Modules Configuration in SETUP MODE with the actual number of modules connected ERROR CODE E...

Страница 66: ...ement Probable Cause 1 Failed Seed Sensors 2 Number of Seed Sensors for Module X Configuration is Incorrect 3 Seed Sensors not connected sequentially 4 Implement Harness is not connected to all Seed S...

Страница 67: ...rs connected 2 Check harness connection to sensor number that corresponds with the number in the lower display ERROR CODE E40 Too Few Hopper Sensors are connected to the system Probable Cause 1 Number...

Страница 68: ...t connected to all Pressure sensors 4 Harnessing cut and or pinched Corrective Action 1 Check the Number of Pressure Sensors Configuration in SETUP MODE with the actual number of Pressure Sensors conn...

Страница 69: ...port for a replacement module See inside back cover of this manual for phone number ERROR CODE E71 Module Supply Voltage is too High Shorted to 12v Probable Cause 1 Harnessing cut and or pinched 2 Mod...

Страница 70: ...OUT 2 bb RxD 12 RS 485A A DTR 13 RS 485 B B DSR 14 12VDC SW OUT MODULE 1 GND 15 GND MODULE 2 12VDC SW OUT AUX V GND AUX W AUX SENSOR SIGNAL ff V BATTERY 3 GND BATTERY 4 Seed Manager SE RS 232 Non RS 2...

Страница 71: ...Constant Fan Speed Sensor 1 Hi Limit Fan Speed Sensor 1 Lo Limit Fan Speed Sensor 2 Constant Fan Speed Sensor 2 Hi Limit Fan Speed Sensor 2 Lo Limit Number Of Shaft Speed Sensors Shaft Speed Sensor 1...

Страница 72: ...Constant Fan Speed Sensor 1 Hi Limit Fan Speed Sensor 1 Lo Limit Fan Speed Sensor 2 Constant Fan Speed Sensor 2 Hi Limit Fan Speed Sensor 2 Lo Limit Number Of Shaft Speed Sensors Shaft Speed Sensor 1...

Страница 73: ...Y FITNESSFORPURPOSEANDOFANYOTHER TYPE WHETHER EXPRESS OR IMPLIED DICKEY john neither assumes nor autho rizes anyone to assume for it any other obligation or liability in connection with said part and...

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