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INDEX

INTRODUCTION

1.1

SYMBOLS

1.2

INTENDED USE

1.3

PURPOSE AND CONTENT OF THE MANUAL

1.4

CONSERVATION OF THIS MANUAL

1.5

MANUAL UPDATING

1.6

GENERAL INFORMATION

1.7

1.7 RELEVANT SAFETY AND ACCIDENT PREVENTION RULES AND

DIRECTIVES

1.8

LEGAL WARRANTY

1.9

MANUFACTURER LIABILITY

1.10 USER CHARACTERISTICS

1.11 TECHNICAL ASSISTANCE

1.12 SPARE PARTS

1.13 IDENTIFICATION PLATE

1.14 ROLLING MACHINE DELIVERY

SAFETY RECOMMENDATIONS

2.1

WARNINGS FOR THE INSTALLER

2.2

WARNINGS FOR THE USER

2.3

WARNINGS FOR THE MAINTENANCE TECHNICIAN

HANDLING AND

TRANSPORT

PREPARATION OF THE INSTALLATION AREA

4.1

SAFETY PRECAUTIONS

4.2

EQUIPMENT INSTALLATION LOCATION

INSTALLATION

5.1

EQUIPMENT POSITIONING

5.2

EQUIPMENT HOOK-UP

Содержание RM32

Страница 1: ...Mod P32 X Production code RM32A 02 2010 ...

Страница 2: ... IN NS ST TR RU UC CT TI IO ON N M MA AN NU UA AL L ROLLING MACHINE RM32 RM42 RM32A RM35A RM42A RM45A RM32T RM42T RM32TA RM35TA RM42TA RM45TA RM45HTA RM32AE RM42AE RM42TAE M35 Reseller Stamp for Warranty ...

Страница 3: ...E RM42TAE M32 M35 M42 Manufacturer PIZZA GROUP S r l Manufacturer address Telephone Telefax The harmonised standards or technical specifications designations that have been applied in agreement with the highest professional standards on safety in force in the EEC are Standards or other documents Test report Technical data sheets EN 60335 1 EN 60335 2 64 IMQ PRIMA CONTROL 58 CEEL 99 EN 292 EN 294 E...

Страница 4: ...he section and topic needing clarification It is important to keep this manual with the machine even if this is moved elsewhere or is transferred to a new owner so that it may be consulted whenever needed as it provides all necessary information to ensure working in safe conditions In addition the ownership of this document is reserved by law and it is prohibited to tamper with or translate its co...

Страница 5: ...ANUFACTURER LIABILITY 1 10 USER CHARACTERISTICS 1 11 TECHNICAL ASSISTANCE 1 12 SPARE PARTS 1 13 IDENTIFICATION PLATE 1 14 ROLLING MACHINE DELIVERY 2 SAFETY RECOMMENDATIONS 2 1 WARNINGS FOR THE INSTALLER 2 2 WARNINGS FOR THE USER 2 3 WARNINGS FOR THE MAINTENANCE TECHNICIAN 3 HANDLING AND TRANSPORT 4 PREPARATION OF THE INSTALLATION AREA 4 1 SAFETY PRECAUTIONS 4 2 EQUIPMENT INSTALLATION LOCATION 5 IN...

Страница 6: ...ING OF THE MACHINE 6 2 1 Thickness regulation 6 2 2 Shape regulation 6 2 3 6 2 3 6 3 SHUT DOWN PHASE 7 MAINTENANCE AND CLEANING 7 1 SAFETY PRECAUTIONS 7 2 ROUTINE MAINTENANCE FOR THE USER 7 3 LUBRICATION OF SHAFTS AND ROLLERS 8 INFORMATION FOR DEMOLITION AND DISPOSAL 9 EXPLODED SPARE PARTS VIEW 10 TECHNICAL DATA 11 WIRING DIAGRAM ...

Страница 7: ...ng machine and those responsible for using the machine WARNING Signifies a particularly important point DANGER Signifies important information about practices for preventing accidents or material damage 1 2 INTENDED USE The machines to which this manual refers were designed and constructed to exclusively fulfil the costumer s need to process cereal flour dough especially in pizzerias bakeries and ...

Страница 8: ...ilable for consultation both by the user and by those responsible for assembly and maintenance The User and Maintenance Manual is an integral part of the machine Deterioration and Loss If necessary request another copy of the manual from the manufacturer or dealer Transfer of the rolling machine If the machine is to be transferred the user is required to deliver this manual to the new purchaser 1 ...

Страница 9: ...ropriate for these models Extraordinary maintenance Extraordinary maintenance operations must be performed by qualified personnel trained to work on the rolling machine referred to in this manual Responsibility for installation operations The Manufacturer shall not be responsible for the equipment installation operations This is and remains the responsibility of the installer who is in charge of e...

Страница 10: ...hines and amendments of the Directive 95 16 EC Regulation No 1935 2004 Concerning materials and objects destined for contact with food products and that repeals Directives 80 590 EEC and 89 109 EEC Directive 85 374 EEC and Directive 1999 34 EC Regarding harmonization of the legislative regulatory and administrative provisions of the member States regarding liability for damage caused by defective ...

Страница 11: ... according to its intended use always carry out constant and accurate maintenance authorize only personnel with adequate skills behaviour and proper training to use the product Failure to follow the instructions contained in this manual will cause the warranty to be considered immediately null and void 1 9 MANUFACTURER LIABILITY The manufacturer declines all civil and criminal liability either dir...

Страница 12: ...eadquarters can provide information about the nearest authorized assistance centre 1 12 SPARE PARTS Use only original spare parts Do not wait until components are worn out before replacing them Replacing a worn component before breakage helps to prevent injuries deriving from accidents caused by unexpected component breakage which could provoke serious damage to persons or property Execution of pe...

Страница 13: ... temporary or non insulated cables Check that the earth connection of the electrical system is functioning properly Always use personal safety devices and other means of protection foreseen by the law 2 2WARNINGS FOR THE USER The conditions of the area where the machine is to be installed must have the following characteristics the area must be dry water and heat sources must be at a safe and prop...

Страница 14: ...replace them by requesting replacements from the Manufacturer At the end of each working shift disconnect the electrical power before cleaning or doing any maintenance operations WARNING while the machine is operating it is strictly forbidden to remove the security protections due to the presence of moving parts that can crush hands 2 3WARNINGS FOR THE MAINTENANCE OPERATOR Observe the instructions...

Страница 15: ...uipment is responsible for lifting the load Leave a free space of at least 20 cm between the equipment and the walls of the room and or other equipment to facilitate machine use cleaning and maintenance operations DANGER Be careful that children do not play with the packaging materials for example plastic film and polystyrene Suffocation danger 4 PREPARATION OF THE INSTALLATION AREA 4 1SAFETY PREC...

Страница 16: ...ns in compliance with the law and in particular must A not work in adverse conditions B work in perfect psycho physical conditions and must check that the individual and personal safety devices are integral and perfectly functional C wear safety gloves D wear safety shoes E use tools that are electrically insulated F make sure that the area used for assembly and disassembly is free of any obstacle...

Страница 17: ...packing the rolling machine put it in the prepared location keeping in mind the minimum distances see point 4 2 to be respected Remove any polystyrene protections and take off the protective film F Avoid using tools that might damage the surfaces 5 2EQUIPMENT HOOK UP 5 2 1 Electrical connection It is sufficient to connect the power supply cable to the electrical mains power supply The electrical o...

Страница 18: ...ained In addition the cable must not be located under the machine support feet or wheels If the power supply cable is damaged it must be replaced by the technical assistance service or by a qualified technician to prevent any risks 5 2 1 1 Earth connection DANGER It is mandatory that the electrical system is equipped with an earth connection and differential switch that comply with current laws ...

Страница 19: ...rol pedal except for RM32AE RM42AE RM42TAE and M35 models which do not have a pedal The picture below shows the board s control buttons A START start rollers B STOP stop rollers C INDICATOR LIGHT rollers moving When the control pedal is on the ground you can also simply press and release the control pedal to start and stop the rollers O N OFF ...

Страница 20: ...A and B to various positions from Min to Max Pull the black knob to release the levers The thickness varies according to the lever direction minimum thickness turn clockwise maximum thickness turn anticlockwise For the best result we suggest differentiating the adjustments as in the example below lever upper rollers A in position IV lever lower rollers B in position II N B These regulations are si...

Страница 21: ...ke it possible to regulate the descent speed of the dough After loosening the locking screws the counterweight D can slide up and down the rod allowing different balance calibrations Maximum sensitivity let the counterweight slide towards the equalizer i e towards the middle part of the rod recommended for low weights Minimum sensitivity let the counterweight slide towards the rod s tip opposite s...

Страница 22: ...ntermediate weights Minimum sensitivity move the counterweight towards the outside recommended for high weights After each adjustment tighten the screw again to lock the counterweight 6 2 3 Work sequence WARNING while the machine is operating it is strictly forbidden to remove the security protections due to the presence of moving parts that can crush hands C D ...

Страница 23: ...sing through the top rollers the dough is shaped like a disc and gets the thickness S chosen by the operator 4 Coming out of the top rollers the dough disc slides onto the equalizer that drives it turning it about 90 tow ards the bottom rollers 5 The bottom rollers press the disc once more until the desired thickness S1 is reached 6 The disc comes out of the bottom rollers and is ready to be colle...

Страница 24: ...upport the dough with one hand until is has come completely out At this point stop the rollers Once pressed by the top rollers the dough is shaped like a disc and gets the thickness S chosen by the operator 4 Turn the dough about 90 with your hands let it slide through the bottom rollers and set them going again until the dough disc with the desired thickness S1 comes out 5 The dough disc slides o...

Страница 25: ...he operation 3 After this step the dough thickness is reduced 4 For intermediate and high weighed dough discs it is then necessary to keep spreading the dough by hand accompanying it towards the lower rollers until the dough comes out and falls onto the baking tin N B In the single roller models M35 the dough is pressed just once as there is just one roller 6 3 SHUT DOWN PHASE To turn off the mach...

Страница 26: ...ctivate all safety devices before starting up the machine again 7 2 ORDINARY MAINTENANCE FOR THE USER As with any equipment also our machines require simple yet frequent and careful cleaning to ensure effective performance and regular functioning It is recommended to never use chemical products which are not specific for food preparation areas abrasives or corrosives for any reason Do not use wate...

Страница 27: ...t for food preparation areas Carefully rinse until the detergent is completely removed Dry with food grade paper towels and then pass first over all of the surfaces in contact with the dough and then the entire machine with a soft clean cloth soaked with a specific disinfectant for food preparation areas Upper protection Lower protection Dough scraper Springs Dough Scraper Upper chute Lower chute ...

Страница 28: ...the locking screws Then remove supports B and C Pull out rollers and joints Clean all parts thoroughly using a sponge warm water and a food grade detergent Rinse sufficiently and dry with absorbent paper Lubricate both the shafts and the roller holes with a suitable quantity of paraffin oil Re assemble and fix all previously removed components working in the reverse order Lower protection Upper pr...

Страница 29: ...A B C Shafts Roller Roller Joint Support ...

Страница 30: ... INSTRUCTION always adhere to the laws in force pertaining to disposal of materials in the country where the machine is installed and any possible necessity for registration of demolition WARNING All disassembly operations for demolition must take place when the machine is off and disconnected from the electrical power supply remove all electric system components separate the accumulators on the e...

Страница 31: ...ted separately from other waste The collection of this equipment at the end of its life cycle is organised and managed by the manufacturer Therefore the user who wants to dispose of this equipment must contact the manufacturer and follow the system that has been adopted to permit the separated collection of the equipment at the end of its life cycle Proper differentiated collection of the dismantl...

Страница 32: ...9 EXPLODED SPARE PARTS VIEW ...

Страница 33: ......

Страница 34: ......

Страница 35: ...002460 3002460 16 3002170 3002170 17 3002000 3002000 18 3004200 3004200 3004200 3004200 19 3003650 3003650 3003650 3003650 20 5093100 5093100 5093100 5093100 21 5093000 5093000 5093000 5093000 22 4660050 4660050 4660050 4660050 23 3503820 3503820 3503820 3503820 24 5003010 5003010 5003010 5003010 25 3203411 3203411 3203411 3203411 26 3203511 3203511 3203511 3203511 27 4203270 4203270 4203270 42032...

Страница 36: ...03100 3003150 3003180 41 3003000 3003050 3003160 42 3003410 3003410 3003550 43 5420200 5420300 5420300 5420300 44 3150080 3150080 3150080 3150080 45 3150030 3150030 3150030 3150030 46 5070200 5070010 5070010 5070050 47 48 3503400 3504400 49 3700170 3700260 50 3004770 51 5310000 5310000 5310000 52 5300100 53 54 55 56 57 58 59 60 61 62 63 3004700 3004700 64 3700330 3700340 65 8308560 66 67 68 ...

Страница 37: ...69 70 5470160 5470160 5470160 71 72 73 74 75 76 77 78 79 80 3004360 81 99 100 3700940 3504220 3504220 3504220 101 3503020 3504020 3507020 ...

Страница 38: ...M45A 45 590 530 730 0 37 230 50 210 700 26 43 RM32T 27 430 430 640 0 25 230 50 80 210 14 31 RM42T 38 540 500 700 0 37 230 50 210 600 26 40 RM32TA 31 430 500 630 0 25 230 50 80 210 14 31 RM35TA 35 470 500 730 0 25 230 50 80 400 14 34 RM42TA 40 530 530 730 0 37 230 50 210 600 26 40 RM45TA 45 590 530 730 0 37 230 50 210 700 26 43 RM45HTA 48 590 530 730 0 55 230 50 210 1000 26 43 RM32AE 30 430 500 630...

Страница 39: ...11 WIRING DIAGRAM Wiring diagram legend CE ELECTRONIC CONTROL UNIT P2 START STOP PEDAL CP PEDAL CONNECTION M MOTOR 01 2011 ...

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