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2. INSTALLATION 

 

Page 7 

© 2004-2008 DH Instruments, a Fluke Company 

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2.1

 

UNPACKING AND INSPECTION 

MPG2-H is delivered, along with its standard accessories, in a corrugated container held in place by 
expandable foam. 

The MPG2 is delivered with its valves closed and the variable volume (VV) fully screwed in.  The 
reservoir and the MPG2 plumbing are free of fluid. 

Remove MPG2 and its accessories from the shipping container and remove each item from its protective bag. 

Check that all items are present and have no visible signs of damage. 

Table 1.  

MPG2-H and MPG2-H-HV Parts List 

DESCRIPTION 

ITEM NO. 

MPG2-H or MPG2-H-HV instrument 

3323107 or 

3341293

 

Accessories including: 

4 ea. Variable volume handle 

3329907 

1 ea. Plug, DH500 

3068470 

1 Operation and Maintenance Manual 

3340765 

2.2

 

SITE REQUIREMENTS 

  MPG2 should be installed on a stable surface.  It may be necessary to anchor MPG2 using the 

mounting holes in the bottom of the housing.  This is to hold the housing firmly in place when turning 
the variable volume, particularly at high pressures and to avoid applying the torque from variable 
volume rotation to the tubing and fittings which may be connected to the MPG2.  “C” clamps may also 
be used, fitting in the openings on the lower front corners of the MPG2 housing. 

 

As the span of the variable volume handles is wider than the MPG2 housing, the MPG2 needs to be 
mounted so that the handles hang over the edge of the mounting surface, for example over the front of a 
work bench. 

Содержание MPG2-H

Страница 1: ...2004 2008 DH Instruments a Fluke Company MPG2 H and MPG2 H HV Manual Pressure Generator Controller for Hydraulic Pressure Operation and Maintenance Manual...

Страница 2: ...H Instruments makes sincere efforts to ensure the accuracy and quality of its published materials however no warranty expressed or implied is provided DH Instruments disclaims any responsibility or li...

Страница 3: ...ON 7 2 2 SITE REQUIREMENTS 7 2 3 INITIAL SETUP 8 3 OPERATION 9 3 1 GENERAL OPERATING PRINCIPLES AND INFORMATION 9 3 1 1 OVERVIEW 9 3 1 2 VALVES 9 3 1 3 PRIMING PUMP 9 3 1 4 VARIABLE VOLUME VV 9 3 1 5...

Страница 4: ...TA AB BL LE ES S Table 1 MPG2 H and MPG2 H HV Parts List 7 Table 2 DHI Authorized Service Providers 16 F FI IG GU UR RE ES S Figure 1 Front view 2 Figure 2 Rear view 2 Figure 3 Top view 3 Figure 4 Fro...

Страница 5: ...f its many features and functions For those of you who don t read manuals go directly to Section 2 3 to set up your MPG2 Then go to Section 3 2 This will get you running quickly with minimal risk of c...

Страница 6: ...MPG2 H OPERATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page IV N NO OT TE ES S...

Страница 7: ...stroke needed to generate the desired pressure The maximum working pressure of MPG2 H HV is 100 MPa 15 000 psi The MPG2 H requires less variable volume torque and adjusts pressure more precisely 1 2 S...

Страница 8: ...ir cover vent valve 3 Priming pump 4 Reservoir cover 5 Reservoir shut off valve 6 Variable volume 7 Test shut off valve and fine pressure adjustment Figure 1 Front view 1 Reservoir 2 Test shut off val...

Страница 9: ...ny 1 TEST1 connection 2 TEST2 connection 3 Reservoir cover vent valve 4 Priming pump 5 Reservoir cover 6 Test shut off valve and fine pressure adjustment 7 Variable volume 8 Variable volume piston pos...

Страница 10: ...ATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page 4 1 4 DIMENSIONAL SCHEMATICS All dimensions are in millimeter mm Figure 4 Front view dimensions Figure 5 Bottom and side view...

Страница 11: ...Company 1 5 HYDRAULIC SCHEMATIC 1 Reservoir cover 2 Priming pump 3 Reservoir cover vent valve 4 TEST1 connection 5 TEST2 connection 6 Test shut off valve and fine pressure adjustment 7 Variable volum...

Страница 12: ...MPG2 H OPERATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page 6 N NO OT TE ES S...

Страница 13: ...strument 3323107 or 3341293 Accessories including 4 ea Variable volume handle 3329907 1 ea Plug DH500 3068470 1 Operation and Maintenance Manual 3340765 2 2 SITE REQUIREMENTS MPG2 should be installed...

Страница 14: ...connections are DH500 female DH500 is a gland and collar type fitting for 1 4 in 6 mm coned and left hand threaded tube DH500 is equivalent to AE F250C HIP HF4 etc If a TEST port is not being used pl...

Страница 15: ...valve needle displaces fluid when it is operated it can also be used as a very fine variable volume for very fine pressure adjustment 3 1 3 PRIMING PUMP The priming pump is a syringe style fluid inje...

Страница 16: ...ming it before using the variable volume to generate pressure Failure to fill and prime will result in the need to use multiple variable volume strokes to generate pressure The reservoir pump is desig...

Страница 17: ...the system to which it is connected should be as free of air as possible See Section 3 2 1 to fill and prime the test system Once the system to which MPG2 is connected filled and primed to generate an...

Страница 18: ...lows Close the test shut off valve This isolates the system connected to the TEST port s from the variable volume and the reservoir shut off valve Note that after refilling the variable volume the tes...

Страница 19: ...r Remove the balance of liquid from the system by screwing the variable volume all the way in CW with the TEST1 port plugged and the TEST2 port open Then use the filling and priming procedure describe...

Страница 20: ...MPG2 H OPERATION AND MAINTENANCE MANUAL 2004 2008 DH Instruments a Fluke Company Page 14 N NO OT TE ES S...

Страница 21: ...after receiving authorization from DHI or its Authorized Service Provider The buyer assumes all liability vis vis third parties in respect of its acts or omissions involving use of the products In no...

Страница 22: ...02 431 9559 cal repair dhinstruments com Ohte Giken Inc Technology Center 258 1 Nakadai Nihari Gun Ibaraki 300 0133 JAPAN Tel 0298 55 8778 Fax 0298 55 8700 tohte ohtegiken co jp DHI Products Technical...

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