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Instruction Manual  

for 

DEUBLIN

 Bore-Mounted  

Two-Channel Rotating Unions 

Model/Series: 

1112-240-001

 

Number:  
Release: 275 V 

 

 

 

Page 5 of 11

DEUBLIN Company • 2050 Norman Drive • Waukegan IL 60085-6747 USA •  +1-847-689-8600 • 

 +1-847-689-8690 • 

 

[email protected]

 

 

ISO 4406:1999  

Code 17/15/12 

 

NAS 1638  

Class 9 

SAE 749-1963  

Class 5 

Particle 

size (

μ

m) 

Particles 

per 100ml 

  Particle 

size (

μ

m) 

Particles 

per 100ml

Particle 

size (

μ

m)

Particles 

per 100ml

4 – 6 

130,000   

5 – 15 

64,000 

5 – 10 

87,000 

6 – 14 

32,000    15 – 25 

11,400 

10 – 25 

21,400 

14 – 60 

4,000 

  25 – 50 

2,025 

25 – 50 

3,130 

 

Unacceptable 

 

Acceptable 

 

 

  50 – 60 

360 

50 – 60 

430 

(ISO 21/19/17 at 100x) 

(ISO 16/14/11 at 100x) 

 

 

Only pure water should be used to make up for coolant evaporation.  Calcium and magnesium 
salts in most tap water shorten coolant life, by depleting the chemicals in the coolant, by 
breaking down the water-oil emulsion, and by encouraging bacterial growth.  These salts also 
can cause residue to build up inside the rotating union, leading to premature failure.  Proper 
coolant maintenance also prolongs tool life and improves the surface finish of your parts. 

  

Interface with Machine 

1112-240-001 is designed for installation in a 48 mm counterbore with a 7.4 mm octagonal drawbar extension.  
This configuration sometimes is found most often on European spindles and machine tools.  Detailed 
interface dimensions are shown in the drawing below. 
 

 

 

 

To avoid damage to shaft seals inside the rotating union,  
no sharp edges are permitted on the male octagonal section of the drawbar extension. 

 
 

Содержание 1112-240-001

Страница 1: ...Waukegan Illinois 60085 6747 U S A 1 847 689 8600 1 847 689 8690 CustomerService deublin com http www deublin com ROTATING UNIONS Instruction Manual 1112 240 001 Two Channel Bore Mounted Rotating Unio...

Страница 2: ...vs Pressure 4 Media Filtration 5 Interface with Machine 5 Installation Procedure 6 Installation Diagram 8 Preventing Premature Seal Failure 9 Troubleshooting 9 Maintenance 11 Warranty 11 Important Not...

Страница 3: ...spindle coolant TSC Because the seals separate during tool changes when coolant pressure is off residual coolant in the supply hose and spindle can drain past the seal faces Therefore a Pop Off union...

Страница 4: ...on drawbar as a function of media pressure 5 02 N bar Maximum operating temperature 71 C 160 F Minimum operating temperature 5 C 41 F Chart A Speed vs Pressure 0 20 40 60 80 100 120 140 0 5 000 10 000...

Страница 5: ...e used to make up for coolant evaporation Calcium and magnesium salts in most tap water shorten coolant life by depleting the chemicals in the coolant by breaking down the water oil emulsion and by en...

Страница 6: ...0 mm then adjust the drawbar extension to minimize runout 2 Make sure that shaft seals in union are clean GENTLY remove any visible contaminants then lubricate both shaft seals in the union rotor with...

Страница 7: ...two drain connections MUST point straight down to 6 o clock In a vertical installation orientation of the drain connections is not critical Fix union in place with 2 mounting tabs and 2 M6 socket hea...

Страница 8: ...e rotating union such as buzzing rattling or squealing Increase spindle speed in steps according to the spindle manufacturer s recommendation until the maximum operating speed is achieved If unusual n...

Страница 9: ...le if air for cleaning the tool taper blows through the spindle and trapped pressure is not released after the tool change The union should be replaced immediately Union makes a loud buzzing or rattli...

Страница 10: ...n com Problem Solution The lance is blocked due to either a malfunctioning internal check valve debris trapped in the flow path or a damaged nozzle Replace the lance Coolant output at the spindle nose...

Страница 11: ...of which might be defective There are no warranties which extend beyond the description contained under this heading express or implied including warranties of fitness for a particular purpose Importa...

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