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EPA07 MBE 4000 OPERATOR'S MANUAL

your engine brake system

before

climbing hills and do not exceed
a safe control speed.

4. Check your progressive braking

switch often for proper position,
since road conditions can change
quickly.

Never skip a step when

operating the progressive braking
switch.

Always go from OFF

to LOW and then to a higher
position when on slippery roads.

Driving on Wet or Slippery

Pavement

Do not attempt to use the engine brake
system on wet or slippery roads until
you have some experience with it on
dry pavement.

LOSS OF VEHICLE CONTROL

To avoid injury from loss of
vehicle control, do not activate
the Engine Brake system under
the following conditions:

□

On wet or slippery pavement,

unless the vehicle is equipped
with ABS (anti-lock braking
system) and you have had
prior experience driving
under these conditions.

□

When driving without a trailer

(bobtailing) or pulling an
empty trailer.

□

If the tractor drive wheels

begin to lock or there is

shtail motion after the

Engine Brake is activated,
deactivate the brake system
immediately if this occurs.

NOTE:

On single trailers or combinations,
a light air application of the trailer
brakes may be desirable to help
keep the trailer stretched out. Follow
the manufacturer's recommended
operating procedure when using your
trailer brakes.

All information subject to change without notice.

DDC-SVC-MAN-0041

Содержание EPA07 MBE 4000

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Страница 3: ... benefit you to rely on an authorized Detroit Diesel service outlet for all your service needs from maintenance to major parts replacement Authorized service outlets worldwide stock factory original parts and have the specialized equipment and experienced trained personnel to provide prompt preventive maintenance and skilled engine repairs The information and specifications in this publication are...

Страница 4: ...ntenance and safety instructions Trademark Information DDC Detroit Diesel DDEC Optimized Idle Diagnostic Link reliabilt POWER Trac POWER COOL and POWER GUARD are registered trademarks of Detroit Diesel Corporation Delco Remy is a registered trademark of Delco Remy America Inc Bosch is a registered trademark of Robert Bosch Company N A Fuel Pro is a registered trademarks of Davco Manufacturing L L ...

Страница 5: ...TMENT SYSTEM 9 ENGINE IDENTIFICATION 11 ENGINE COMPONENTS 11 ENGINE MODEL AND SERIAL NUMBER DESIGNATION 16 DETAILS ON THE PLATE 16 CERTIFICATION LABELS 17 OPERATING INSTRUCTIONS FOR STARTING THE ENGINE 18 FIRST TIME START PREPARATION 18 SYSTEM CHECKS 18 COOLING SYSTEM CHECKS 18 LUBRICATION SYSTEM CHECKS 19 CHECKING THE OIL LEVEL 19 EXTENDED STORAGE 20 FUEL SYSTEM CHECKS 20 ADDING FUEL 22 PRIMING T...

Страница 6: ...RY CHARGE 31 OIL PRESSURE 32 EXCESSIVE IDLING 32 CHANGING THE IDLE SPEED 32 SHUTTING DOWN THE ENGINE 32 SHUTTING DOWN AFTER HIGH LOAD OPERATION 33 EMERGENCY RUNNING MODE 34 STOP ENGINE OVERRIDE OPTION 34 COLD WEATHER OPERATION 35 WINTER FRONTS 35 DDEC VI SYSTEM 36 MOTOR CONTROL MODULE 36 COMMON POWERTRAIN CONTROLLER 37 DDEC FEATURES 38 CRUISE CONTROL 38 DATA RECORDING CAPABILITY 40 ENGINE BRAKES 4...

Страница 7: ...NT 53 DESCENDING A LONG STEEP GRADE 54 DRIVING ON WET OR SLIPPERY PAVEMENT 55 ENGINE SYSTEMS 57 FUEL SYSTEM 57 LUBRICATION SYSTEM 57 AIR SYSTEM 57 COOLING SYSTEM 57 ELECTRICAL SYSTEM 58 EXHAUST SYSTEM 58 EXHAUST GAS RECIRCULATION SYSTEM 58 AFTERTREATMENT SYSTEM 59 OPERATING REQUIREMENTS 60 PARKED REGENERATION PROCEDURE 60 HAZARDOUS APPLICATIONS 61 DPF STATIONARY REGEN ONLY 0 DISABLED 62 DPF STATIO...

Страница 8: ...R 78 ITEM 10 AFTERTREATMENT SYSTEM ATS 78 ITEM 11 VIBRATION DAMPER 78 ITEM 12 REPTO TORSIONAL DAMPER CHECKING 79 REPTO TORSIONAL DAMPER INSPECTION 79 REPTO TORSIONAL DAMPER CLEANING 79 REQUIRED MAINTENANCE OPERATIONS 80 ENGINE INSPECTING 80 HOW TO SECTION 81 HOW TO SELECT LUBRICATING OIL 81 LUBRICANT REQUIREMENTS 81 COLD WEATHER STARTING 81 SYNTHETIC OILS 82 THE USE OF SUPPLEMENTAL ADDITIVES 83 WH...

Страница 9: ... 97 HIGH PRESSURE CLEANING EQUIPMENT 97 HOW TO CLEAN THE COOLING SYSTEM 97 DEGREASING 98 HOW TO SELECT COOLANT 99 DEFINITIONS 99 APPROVED COOLANTS 100 ETHYLENE GLYCOL WATER CONVENTIONAL CORROSION INHIBITOR PROPYLENE GLYCOL WATER CONVENTIONAL CORROSION INHIBITOR 101 MIXING EG OR PG ANTIFREEZE AND WATER 102 RECYCLED ANTIFREEZE 103 ETHYLENE GLYCOL WATER OAT INHIBITOR PROPYLENE GLYCOL WATER OAT INHIBI...

Страница 10: ...AS 113 POWER COOL COOLANT FILTER ELEMENTS 113 POWER COOL CLEANERS 113 SUMMARY OF COOLANT RECOMMENDATIONS 114 COOLANT LIFE OF GLYCOL COOLANT 115 COOLANT LIFE OF OAT COOLANT 115 COOLANT LIFE OF OTHER COOLANTS 115 COOLANT FLUSHING AND CHANGING 116 COOLING SYSTEM INSPECTING 117 TROUBLESHOOTING 118 ENGINE STORAGE 131 PREPARING ENGINE FOR STORAGE 131 TEMPORARY STORAGE 30 DAYS OR LESS 131 EXTENDED STORAG...

Страница 11: ... COOLANT ADDITIVE 142 POWER COOL 3000 SUPPLEMENTAL ADDITIVE COOLANT FILTERS 143 POWER COOL SUPPLEMENTAL ADDITIVE NEED RELEASE COOLANT FILTERS 143 POWER COOL PLUS EXTENDED LIFE OAT COOLANT 144 POWER COOL PLUS EXTENDER FOR USE WITH POWER COOL PLUS OAT COOLANT 144 POWER COOL COOLING SYSTEM CLEANERS 144 POWER TRAC COOLANT TESTING AND ANALYSIS PRODUCTS 145 All information subject to change without noti...

Страница 13: ...sel distributor or dealer an independent outlet or the operator or owner The owner is responsible for determining the suitability of components to maintain emissions compliance during the engine s useful emission life Detroit Diesel cautions that the indiscriminate rebuilding of precision components without the benefit of specifications specialized equipment and knowledge of the electronic operati...

Страница 14: ...ls necessary for the type of work being performed Engine Conversions and Modifications The function and safety of the engine could be affected if unauthorized modifications are made to it Detroit Diesel will not accept responsibility for any resulting damage Tampering with the fuel injection system and engine electronics could also affect the engine s power output or exhaust emission levels Compli...

Страница 15: ...ep all potential ignition sources away from diesel fuel including open flames sparks and electrical resistance heating elements Do not smoke when refueling HOT EXHAUST During parked regeneration the exhaust gases will be extremely HOT and could cause a fire if directed at combustible materials The vehicle must be parked outside PERSONAL INJURY Diesel engine exhaust and some of its constituents are...

Страница 16: ...o avoid injury when working near or on an operating engine equipped with an hydraulic clutch fan remove loose items of clothing and jewelry Tie back or contain long hair that could be caught in any moving part causing injury The hydraulic fan may start without warning HOT COOLANT To avoid scalding from the expulsion of hot coolant never remove the cooling system pressure cap while the engine is at...

Страница 17: ...ield prevents contact with rotating parts PERSONAL INJURY To avoid injury when using caustic cleaning agents follow the chemical manufacturers usage disposal and safety instructions FIRE To avoid injury from combustion of heated lubricating oil vapors stop the engine immediately if an oil leak is detected FIRE To avoid injury from fire do not smoke or allow open flames when working on an operating...

Страница 18: ...y Explosion and Acid Burn To avoid injury from battery explosion or contact with battery acid work in a well ventilated area wear protective clothing and avoid sparks or flames near the battery If you come in contact with battery acid Flush your skin with water Apply baking soda or lime to help neutralize the acid Flush your eyes with water Get medical attention immediately ELECTRICAL SHOCK To avo...

Страница 19: ...ipping and falling immediately clean up any spilled liquids Air Intake System Observe the following cautions when working on the air intake system PERSONAL INJURY To avoid injury from hot surfaces wear protective gloves or allow engine to cool before removing any component PERSONAL INJURY To avoid injury from contact with rotating parts when an engine is operating with the air inlet piping removed...

Страница 20: ...s and electrical resistance heating elements Do not smoke when refueling FIRE To avoid injury from fire caused by heated diesel fuel vapors Keep those people who are not directly involved in servicing away from the engine Stop the engine immediately if a fuel leak is detected Do not smoke or allow open flames when working on an operating engine Wear adequate protective clothing face shield insulat...

Страница 21: ...ely clean up any spilled liquids FIRE To avoid injury from combustion of heated lubricating oil vapors stop the engine immediately if an oil leak is detected FIRE To avoid injury from fire do not smoke or allow open flames when working on an operating engine FIRE To avoid injury from fire from a buildup of volatile vapors keep the engine area well ventilated during operation Aftertreatment System ...

Страница 22: ...MARY Figure 1 Hot Surfaces External and Internal Caution Figure 2 Heavy Aftertreatment Device Caution 10 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 23: ...ne Components For a general view of the MBE 4000 engine showing major components see Figure 3 for the left hand side and Figure 4 for the right hand side See Figure 5 for left side sensor locations and see Figure 6 for right side sensor locations All information subject to change without notice 11 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 24: ...ting Bracket 12 Doser Block Assembly 5 Gas Mixer Housing 13 Engine Harness 6 Smart Injector Adaptor Frame Internal 14 MCM 7 Constant Throttle Valve Internal 15 Dipstick and Oil Fill 8 Electrostatic Crankcase Breather Figure 3 Major Engine Components Left Side 12 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 25: ...alve 10 EGR Valve 4 Flywheel Housing 11 EGR Coolant Return 5 Hot EGR Cooler Pipe 12 Coolant Outlet 6 Exhaust Manifold 13 Coolant Inlet 7 EGR Cooler 14 Front Mount Figure 4 Major Engine Components Right Side All information subject to change without notice 13 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 26: ...r 2 Intake Throttle Valve 6 Fuel Cut off 3 Intake Manifold Pressure Temper ature Sensor 7 Fuel Line Pressure Sensor 4 Doser Block Asembly Figure 5 Left Side Sensor Locations 14 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 27: ... Sensorr 2 Wastegate Actuator 5 Oil Pressure Temperature Sensor 3 Turbocharger Pressure Tempera ture Sensor Figure 6 Right Side Sensor Locations All information subject to change without notice 15 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 28: ...erial number are the engine series number the next three number are the engine model number See Figure 8 The engine type reference and the complete engine model and serial number appears beside the name of the manufacturer The engine type reference OM 460 LA is the production code The engine model and serial number contains the type reference followed by a sequential manufacturing number The last ...

Страница 29: ...al Protection Agency USEPA and California Air Resources Board CARB emission standards An emission label is attached to the cylinder head cover as required by law See Figure 9 Figure 9 Emission Label MBE 4000 All information subject to change without notice 17 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 30: ...en starting or driving If the engine overheats uses excessive fuel or lubricating oil vibrates misfires makes unusual noises or shows an unusual loss of power turn the engine off as soon as possible and determine the cause of the problem Engine damage may be avoided by a quick response to early indications of problems When starting the engine in cold weather refer to How to Select Coolant in the H...

Страница 31: ...r one which has been in storage for six months or more may be insufficient when the engine is started for the first time NOTICE Insufficient lubrication at startup can cause serious damage to engine components To insure an immediate flow of oil to all bearing surfaces at initial engine startup the engine lubrication system should be charged with a commercially available pressure pre lubricator If ...

Страница 32: ...ailure to eliminate water diluted lubricating oil may lead to serious engine damage at startup Lube oil diluted by water cannot provide adequate bearing protection at engine startup For this reason Detroit Diesel recommends replacing the engine lubricating oil and filters after extended storage Fuel System Checks Fill the tanks with the recommended fuel Keeping tanks full reduces water condensatio...

Страница 33: ...ed by the external fuel source will cause the injector tips to be damaged when the fuel cools them The injector plunger and bushing can be scored from running without lubrication NOTICE Engines equipped with starting devices dependent on compressed air or gas reservoirs should always be primed before initial startup Otherwise reserve pressure can be exhausted and injectors may be damaged from lack...

Страница 34: ...grade fuel according to the season of the year Work in the cleanest conditions possible Prevent water from entering the fuel tank For further information Refer to the HOW TO SECTION of this guide Priming the Fuel System Prime the fuel system as follows 1 If equipped with a hand pump on the fuel filter or fuel water separator work the hand pump until resistance is felt NOTE There should be a strong...

Страница 35: ...ad acid or low maintenance batteries are used make sure battery electrolyte level is normal Use only batteries that have been correctly filled and serviced To provide corrosion protection apply dielectric grease liberally to the terminal pads Approved suppliers are Listed in Table 1 Manufacturer Lubricant or Part Number Shell Oil Co No 71032 No 71306 Texaco Inc No 955 Quaker State No NYK 77 Table ...

Страница 36: ...you smell ether or otherwise suspect a leak To start an MBE 4000 engine make sure the transmission is in neutral and turn the ignition key on ENGINE EXHAUST To avoid injury from inhaling engine exhaust always operate the engine in a well ventilated area Engine exhaust is toxic PERSONAL INJURY To avoid injury when working near or on an operating engine remove loose items of clothing and jewelry Tie...

Страница 37: ...elow 25 C 13 F a coolant preheater is recommended 1 Chock the tires place the transmission in neutral and set the parking brake 2 With foot OFF the foot pedal turn on the ignition switch and start the engine 3 If the engine doesn t start after 30 seconds stop Try again after waiting two minutes The engine should start within four 30 second attempts NOTICE Do not rev the engine if the oil pressure ...

Страница 38: ...s idling inspect the transmission check for fluid leaks check the crankcase and turbocharger Transmission While the engine is idling check the automatic transmission if equipped for proper oil level and add oil as required Fluid Leaks Look for coolant fuel or lubricating oil leaks If any are found shut down the engine immediately and have the leaks repaired after the engine has cooled Crankcase If...

Страница 39: ...pring summer and 1200 rpm fall winter Stopping the Engine Stop an engine under normal operating conditions as follows 1 Reduce engine speed to idle and put all shift levers in the neutral position NOTICE Stopping a turbocharged engine immediately after high speed operation without allowing a sufficient cool down period may cause damage to the turbocharger as it will continue to turn without an oil...

Страница 40: ... are connected properly positive to positive negative to negative ground and in the proper sequence negative to negative ground last Battery Explosion and Acid Burn To avoid injury from battery explosion or contact with battery acid work in a well ventilated area wear protective clothing and avoid sparks or flames near the battery If you come in contact with battery acid Flush your skin with water...

Страница 41: ...uel water separator optional NOTE If you drain the fuel water separator completely you may have to prime the fuel system NOTE As a safety function the electronic engine control system may be wired to start the engine only If the transmission is in neutral This is vehicle application specific NOTICE Never attempt to start the MBE 4000 electronic engine using ether or any other starting fluid Seriou...

Страница 42: ...ess Checking the Coolant Level Cold Check Check coolant level as follows 1 Ensure that all coolant plugs in the bottom of the radiator and on the radiator outlet pipe are secure and tight 2 Check the coolant level The cooling system is correctly filled when the coolant is between the maximum and minimum marks on the surge tank NOTE For more information Refer to the Maintenance section Checking the...

Страница 43: ...l again checked and corrected as necessary Monitoring Engine Operation While the engine is operating monitor the battery charge indicator light the oil pressure and avoid excessive idling Battery Charge The battery charge indicator light See Figure 14 must go out once the engine starts Figure 14 Battery Charge Indicator Light If the indicator light comes on while the engine is running do the follo...

Страница 44: ...Controller CPC are set to the default range Change the idle speed as follows 1 Turn the cruise control switch to the OFF position 2 To increase the idle speed push the Resume switch until the idle is fast enough 3 To decrease the idle speed push the Decel switch until the idle is slow enough Shutting Down the Engine If the engine has been running at full output or the coolant temperature has been ...

Страница 45: ...een running at full output or the coolant temperature has been high allow the engine to idle for one or two minutes without load Shutting down the engine without idling may cause damage to the turbocharger Turn off the ignition switch and shut down the engine All information subject to change without notice 33 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 46: ...system switches over to emergency running mode When in emergency running mode the engine operates at a constant 1300 rpm This allows you to move the vehicle to a service location For fault codes and their meanings see the DDEC VI MBE 4000 Troubleshooting Guide 6SE568 Stop Engine Override Option The Stop Engine Override Option is used for a momentary override The Motor Control Module MCM will recor...

Страница 47: ... F a grid heater is required Temperatures below 25 C 13 F will require a grid heater block heater and oil pan heater Winter Fronts A winter front may be used to improve cab heating while idling At least 25 of the grill opening should remain open in sectioned stripes that run perpendicular to the charge air cooler tube flow direction This assures even cooling across each tube and reduces header to ...

Страница 48: ... it can be read by the diagnostic tool The engine control system monitors both the engine and the datalink When a malfunction or other problem is detected the system selects an appropriate response for example the emergency running mode may be activated The Accelerator Pedal Assembly AP eliminates the need for any throttle linkage Motor Control Module The MCM See Figure 16 is located on the left h...

Страница 49: ...igure 17 Data for specific applications is stored in the CPC These include idle speed maximum running speed and speed limitation Figure 17 CPC The CPC receives data from the following sources The operator accelerator pedal position engine brake switch Other electronic control units for example the anti lock brake system The MCM oil pressure and coolant temperature From these data instructions are ...

Страница 50: ...lable with any DDEC engine Cruise Control will operate in either Engine or Vehicle Speed Mode and maintain a targeted speed MPH or RPM by increasing or decreasing fueling The targeted speed can be selected and adjusted with dash mounted switches See Figure 18 Figure 18 Typical Cruise Control Switches Cruise Control may also be programmed to permit fast idle using the Cruise Control switches With t...

Страница 51: ...ed It is recommended that Max Cruise Set Speed be set to the default to allow proper operation of other features such as Fuel Economy Incentive and PasSmart The Vehicle Speed Limit should be used to limit vehicle throttle speed When the SPD CNTL is in the ON position Cruise Control is engaged by momentarily contacting the SET CST Switch As a check after each engine start DDEC looks for a one time ...

Страница 52: ...ires at least a Pentium II computer with at least 256 MB of RAM Engine Brakes Engine brakes are enabled by a dash mounted On Off switch with a separate intensity switch to select low medium or high braking power LOSS OF VEHICLE CONTROL To avoid injury from loss of vehicle control do not activate the Engine Brake system under the following conditions On wet or slippery pavement unless the vehicle i...

Страница 53: ...ssure high oil or coolant temperature or low coolant level PERSONAL INJURY To avoid injury from engine shutdown in an unsafe situation ensure the operator knows how to override the stop engine condition on a DDEC equipped unit NOTICE Engines equipped with the power down shutdown option have a system override button or switch to allow engine operation for a short period of time Using the override b...

Страница 54: ... these vehicle types that wish to have the shutdown feature disabled should consult with California authorities to determine if their vehicles qualify for the exemption Idle Shutdown Timer This feature is an optional 1 100 minute idle shutdown system Its purpose is to conserve fuel by eliminating excessive idling and allowing a turbocharger cool down period To activate the shutdown the transmissio...

Страница 55: ... stepped power down sequence until it shuts down completely A Stop Engine Override can be procured in case the vehicle is to operate in a critical location Stop Engine Override Switch This feature allows the operator to override the automatic stop engine sequence This is done by pressing the Stop Engine Override Switch every 15 to 20 seconds to prevent engine shutdown from occurring NOTE The Stop ...

Страница 56: ...ion has been corrected the DDEC system will return the engine to normal operation The temperature of air in the intake system is increased with the addition of an EGR DDEC is programmed to reduce fueling power for a short time to reduce air and coolant temperatures when necessary DDEC will store an information code that this event occurred but no corrective action is required as this action is des...

Страница 57: ...urs as the switch is made from RSL Stop Engine to AWL Check Engine When code flashing is initiated the active codes will be flashed on the RSL Stop Engine Then the inactive codes will be flashed on the AWL Check Engine When all the inactive codes have been flashed the process of flashing all the active codes followed by all the inactive codes will repeat until the conditions for code flashing are ...

Страница 58: ...ve codes will be flashed on the RSL Stop Engine in the order of most recent to least recent occurrence based on engine hours Inactive Codes The inactive codes will be flashed on the AWL Check Engine in the order of most recent to least recent occurrence based on engine hours 46 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 59: ... at half throttle an advantage when driving under slippery conditions If you require wide open throttle engine response either accelerating or just plain pulling hard the throttle AP will have to be held to the floor To obtain 100 fueling at any speed the AP will have to be maintained at the fully pressed position Cruise Control For added driver convenience and comfort DDEC VI also features a Crui...

Страница 60: ...ilometer per hour increments press the RSM ACL Switch To reduce road speed press and hold the SET CST Switch until the lower speed is reached Cruise Control is deactivated by slightly pressing the service brakes clutch pedal or trailer brake The On Off Switch will also deactivate Cruise Control Cruise Control will maintain vehicle speed even on up grades unless power requirements demand a downshif...

Страница 61: ...e Brake function is turned ON in the MCM programming the engine retarders will come on low when your set road speed increases a few miles per hour kilometers per hour above your cruise set speed If your speed continues to increase the MCM will increase the engine retarders braking power progressively When the vehicle returns to the set cruise speed the engine retarders will turn off until you need...

Страница 62: ...ce a chuffing sound as the engine starts to pull hard at lower rpm s This is caused by the velocity changes of the air flow within the air intake plumbing Electronic engines can actually deliver more fuel at lower engine speeds than at rated speed One difference you may notice with the EGR equipped engine is under hood noise The gear train has been redesigned for quieter operation and the EGR gas ...

Страница 63: ...and cab design However basic operator controls are similar for all models Exhaust Brake Constant Throttle Valves When the driver activates the engine brake the MCM energizes the brake gate solenoid The solenoid valve supplies air pressure to the brake gate actuator closing the brake gate which closes off the large entry to the turbocharger and the combined exhaust stream flows through the small en...

Страница 64: ...ne braking power At the same time the Constant Throttle Valve CTV solenoid is energizes allowing the CTV to be open The CTV partially releases the increased compression pressure allowing less compression on the piston during the end of the stroke Increased exhaust effort is required for the next exhaust stroke all the exhaust flows across the small entry which causes a deceleration of the engine s...

Страница 65: ...EC system will deactivate the engine brake system when the engine speed falls below 1000 rpm or when the vehicle slows down to a pre set speed depending on DDEC programming This prevents stalling the engine Engine brakes can also be used with vehicle Cruise Control TURNED ON Driving on Flat Dry Pavement Use the following guidelines when driving on flat dry pavement 1 If driving on flat dry open st...

Страница 66: ...eep grade 1 Before beginning the descent determine if your engine brake system is operating properly by lifting your foot briefly off the throttle You should feel the system activate 2 Ensure the progressive braking switch is in the appropriate power position PERSONAL INJURY Failure to keep the vehicle within safe control speed limits while descending a grade may result in loss of vehicle control ...

Страница 67: ...do not activate the Engine Brake system under the following conditions On wet or slippery pavement unless the vehicle is equipped with ABS anti lock braking system and you have had prior experience driving under these conditions When driving without a trailer bobtailing or pulling an empty trailer If the tractor drive wheels begin to lock or there is fishtail motion after the Engine Brake is activ...

Страница 68: ...wer move the braking switch to the next highest position However if the tractor drive wheels begin to lock or there is a fishtail motion turn the engine brake system OFF immediately and do not activate it until road conditions improve Check your progressive braking switch often for proper position since road conditions can change quickly Never skip a step when operating the progressive braking sys...

Страница 69: ...driven by gears from the crankshaft The oil cooler is integrated with the oil filter housing on the right hand side Air System The outside air drawn into the engine passes through the air filter and is pulled into the turbocharger and compressed It then moves to the air to air charge cooler heat exchanger and is cooled Next it flows to the intake manifold and into the cylinders where it mixes with...

Страница 70: ...nce with EPA regulations The MBE 4000 engines for on highway EPA 2007 regulation applications use a cooled EGR system consisting of an EGR cooler EGR control valve and an EGR mixer In the cooled EGR system part of the exhaust gasses from the front three cylinders are routed from the exhaust manifold through the EGR cooler past control and are mixed with the intake manifold charge air The addition ...

Страница 71: ...iculate matter in a process called regeneration The key to successful regeneration is high exhaust temperature for an extended period of time Without adequate temperatures for regeneration the filter will continue to trap particulates and eventually plug In order to avoid plugging Detroit Diesel has designed an actively regenerated Aftertreatment System ATS See Figure 24 Figure 24 Aftertreatment S...

Страница 72: ...he oxidation of soot This process happens during the normal operation cycle of the vehicle it can occur both passively and actively Regardless of this the operator will see no difference in vehicle performance or vehicle control If the ATS is not capable of completing an over the road regeneration due to duty cycle constraints or other restrictions a parked regeneration may need to occur The drive...

Страница 73: ...rease and DPF Lamp will go out The regeneration will take up to 40 minutes The regeneration is completed when the engine returns to low idle and the DPF Lamp remains off The High Exhaust System Temperature HEST Lamp will remain on but the vehicle can be driven If the Parked Regeneration exits and the DPF Lamp remains on repeat the procedure If the second try also fails contact the Detroit Diesel C...

Страница 74: ...cement Particulate filter part number and serial number Maintenance A high amount of black smoke emitting from the vehicle or illumination of an AWL Check Engine or RSL Stop Engine are indications of a system problem Should this occur refer to the Aftertreatment System Technician s Guide 7SE63 or contact the Detroit Diesel Customer Support Center at 313 592 5800 Illumination of the Diesel Particul...

Страница 75: ... time as the Check Engine Lamp Vehicle can be driven to end of the shift If the MIL remains on after three drive cycles call for service DPF Regeneration Lamp SOLID Indicates that a Regeneration may be needed FLASHING Indicates that a Regeneration is required as soon as possible Perform a Parked Regeneration OR bring vehicle to highway speeds to allow for an Automatic Regeneration DPF Regeneration...

Страница 76: ...heck Engine Lamp Red Stop Lamp RSL FLASHING Indicates that a Parked Regeneration MUST be performed A Parked Regeneration must be performed ENGINE DERATE Table 3 Driver Actions 64 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 77: ...load continues to increase Lamp will shut off during regeneration Lamp Solid parked regeneration required Lamp Flashing parked regeneration required immediately High Exhaust System Temperature HEST Lamp This is an information indicator Indicates exhaust temperature is above a preset limit and the unit is operating at low vehicle speed Lamp flashes once every ten seconds during a parked regen Lamp ...

Страница 78: ...tdown occurs Diagnostic Request Switch is used to activate the RSL to flash active codes Parked regeneration is required At the start of every ignition cycle a bulb check When a parked regeneration is required immediately If the lamp flashing is ignored derate and or shutdown could occur At the start of every ignition cycle a bulb check Vehicle speed is less than 5 mph and the DPF outlet temperatu...

Страница 79: ...laim has to be submitted If optional equipment is installed be sure to comply with the maintenance requirements for these extra items Important If the engine is stored for more than 18 months the oil must be changed and the lubrication system must be primed before the engine can be brought into service See MBE 4000 Service Manual 6SE420 Maintenance Schedule Types There are three types of maintenan...

Страница 80: ...enance Interval Table Short Haul listed in Table 8 Maintenance Interval Table Long Haul listed in Table 9 Schedule Use Before placing your new vehicle in service determine the correct maintenance intervals that apply to your intended use of the vehicle Refer to section Maintenance Tables to determine the distance interval at which each maintenance operation must be performed to comply with your ve...

Страница 81: ...hrs Long Haul hrs Engine Oil and Filter 300 or 3 Months 500 or 6 months Fuel Filter 600 Valve Lash Adjustment 600 then every 1200 Table 6 Maintenance Intervals by Engine Hours All information subject to change without notice 69 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 82: ...is at top of filter 6 Fuel Filters R R R R R R 7 Air System I I I I I I 8 Exhaust System I I I I I I I 9 Air Compressor I I I I I I I 10 Aftertreatment Device Inspect same as exhaust system interval ash removal at 300 000 Miles 480 000 Km 11 Vibration Damper Replace at major overhaul or earlier if dented or leaking 12 REPTO torsional damper checking 10 000 mi 16 000 Km or 300 hours or 1 year which...

Страница 83: ...op of filter 6 Fuel Filters R R R R R R 7 Air System I I I I I I I I I I I I 8 Exhaust System I I I I I I I I I I I I 9 Air Compressor I I I I I I I I I I I I 10 Aftertreatment Device Inspect same as exhaust system interval ash removal at 300 000 miles 480 000 Km 11 Vibration Damper Replace at major overhaul or earlier if dented or leaking 12 REPTO torsional damper checking First inspection at 60 ...

Страница 84: ... Filters R R R R R R 7 Air System I I I I I I I I I I I I 8 Exhaust System I I I I I I I I I I I I 9 Air Compressor I I I I I I I I I I I I 10 Aftertreatment Device Inspect same as exhaust system interval ash removal at 300 000 Miles 480 000 Km 11 Vibration Damper Inspect at oil changes Replace at major overhaul or earlier if dented or leaking 12 REPTO Torsional Damper Checking First inspection at...

Страница 85: ...he oil to drain back into the oil pan before checking Add the proper grade of oil to maintain the correct level on the dipstick See Figure 25 Figure 25 Oil Dipstick NOTICE When adding lubricating oil do not overfill Oil may be blown out through the crankcase breather and or aeration of the oil can occur All diesel engines are designed to use some oil so the periodic addition of oil is normal NOTIC...

Страница 86: ...d longevity The cooling system must on a constant basis deal with cavitation temperature pressure variations and continuous threats on the additive package Once the additives have been depleted from the coolant it will only be a matter of time until the engine components suffer Refer to section How to Select Coolant in this guide Cooling System Inspection Inspect the cooling system as follows HOT ...

Страница 87: ...g and adjustment should be performed per the prescribed under the proper service category for the engine refer to section Scheduled Intervals in this guide All three service categories Severe Short Haul and Long Haul require a first time valve lash adjustment at a shorter interval After the initial adjustment all others are based on the same mileage intervals Refer to section Maintenance Tables in...

Страница 88: ... wore out or bad bearing on the auto tensioner A build up of dirt or grime around the front bearing surface of the wheel can indicate a future bearing failure due to inadequate lubrication Item 5 Fuel Water Separator If the vehicle is equipped with a fuel water separator located on the frame rail follow the manufactures recommendation on draining the trapped water and priming the fuel system Refer...

Страница 89: ... necessary NOTICE Do not allow the air inlet restriction to exceed 5 0 kPa 20 in H2 O under any engine operating conditions A clogged air cleaner element will cause excessive intake restriction and reduced air supply to the engine resulting in increased fuel consumption inefficient engine operation and reduced engine life Inspect the entire air system for leaks daily Look especially for torn air i...

Страница 90: ...ed to periodically remove accumulated ash derived from engine lube oil from the filter The ash does not oxidize in the filter during the regeneration process and must be removed through a cleaning procedure All Detroit Diesel ATD equipped engines will illuminate a dashboard warning lamp indicating the need for ash cleaning Item 11 Vibration Damper The viscous vibration damper should be inspected p...

Страница 91: ...Torsional Damper Inspection Inspect the REPTO torsional damper as follows 1 Inspect the outer casing of the torsional damper for dents or bulges If damage is found replace the damper Regardless of the condition the torsional coupling must be replaced at normal engine overhaul 2 Inspect the torsional damper rubber element as follows a Check the rubber element for bulges or cracks If damage is found...

Страница 92: ...anges damaging the coupling Required Maintenance Operations The following sections describe the required maintenance operations Engine Inspecting Inspect engine as follows 1 Visually check the engine for signs of leakage A slight dampness at the sealing points is no cause for concern NOTE More severe leaks combined with a continual loss of oil must be corrected without delay 2 Visually inspect all...

Страница 93: ... achieve the long and trouble free service which Detroit Diesel engines are designed to provide The proper lubricating oil for model year 2007 MBE 4000 engines is selected based on SAE viscosity grade and API American Petroleum Institute service designation Only oils licensed to display the API symbol should be used See Figure 31 NOTICE Lubricating oil must have a sulfated ash level less than 1 0 ...

Страница 94: ... temperature for the season See Figure 32 NOTE Continued use of a single SAE class will result in frequent oil changes For this reason view the temperature ranges for the various SAE classes Figure 32 Engine Oil Temperature Ranges Synthetic Oils Synthetic oils may be used in Detroit Diesel engines provided they are API licensed and meet the performance and chemical requirements of non synthetic oi...

Страница 95: ...ricant and fuel used engine oil consumption and the operating cycle USED ENGINE OIL To avoid injury to skin from contact with the contaminants in used engine oil wear protective gloves and apron The maximum interval at which the engine may operate before the oil and filters must be changed is listed in Table 10 Engine Application Drain Interval Long Haul Highway Truck Motor Coach operates more tha...

Страница 96: ...an integral part of the lubricating oil system Proper filter selection and maintenance are important to satisfactory engine performance and service life Filters should be used to maintain a clean system not to clean up a contaminated system Replace Lubricating Oil and Filter Drain oil as follows 1 Chock the tires place the transmission in neutral and set the parking brake NOTE Change the engine oi...

Страница 97: ...stall it on the filter cap 6 Check the filter housing for any debris 7 Insert a new filter element into the cap 8 Insert the element and cap assembly into the housing Torque the cap to 25 N m 18 lb ft 9 Drain the oil from the oil pan a Place a suitable receptacle beneath the oil drain plug on the underside of the oil pan b Carefully unscrew the oil drain plug on the oil pan and allow the oil to dr...

Страница 98: ... loose items of clothing jewelry tie back or contain long hair that could be caught in any moving part causing injury 12 Start the engine with the accelerator pedal in the idle position Monitor the oil pressure gauge NOTICE Keep the engine running at idling speed until an oil pressure reading is obtained If no oil pressure is shown after approximately 10 seconds stop the engine and determine the c...

Страница 99: ...lable from authorized Detroit Diesel distributors NOTICE Use only Ultra Low Sulfur Diesel ULSD fuel 15 ppm sulfur content maximum based on ASTM D2622 test procedure Using fuel other than ULSD will damage the Aftertreatment Device Fuel Contamination Generally fuel contamination occurs as the result of improper fuel handling The most common types of contamination are water dirt and microbial growth ...

Страница 100: ...ilures attributed to the use of biodiesel fuel will not be covered by Detroit Diesel product warranty Also any engine performance problem related to the use of biodiesel fuel would not be recognized nor considered Detroit Diesel s responsibility Prohibited Additives The following fuel additives are not allowed and MUST NOT be mixed with diesel fuel Used Lubricating Oil Do not use fuel blended with...

Страница 101: ...ow to Replace the Fuel Filters Filters are an integral part of the fuel system Proper filter selection and maintenance are important to satisfactory engine operation and service life Filters should be used to maintain a clean system not to clean up a contaminated system An optional fuel water separator may be installed in place of the standard primary filter Replace Main Fuel Filter Element Change...

Страница 102: ...d the fuel in the filter housing and prevent it from draining back to the tank If the fuel does not stay in the housing the element is not seated properly repeat steps 1 and 2 8 Fill fuel filter housing with clean fuel oil 9 Install a new O ring on the filter cap and screw the cap onto the filter housing Tighten the cap to 25 N m 18 lb ft 10 Prime the fuel system by working the hand pump until res...

Страница 103: ... filter element and O rings 6 Assemble the sight bowl and the prefilter element a Lubricate one O ring with a light coating of engine oil and insert it into the sight bowl b Screw the prefilter element and sight bowl together 7 Assemble the prefilter element and the separator head a Lubricate the other O ring with a light coating of engine oil and insert it into the open end of the prefilter eleme...

Страница 104: ...by the pressure build up within the fuel system b Crank the engine for 30 seconds at a time but no longer Before cranking the engine again wait at least two minutes The engine should start within four 30 second attempts Replace Davco 382 Fuel Pro Fuel Water Separator Element Replace the fuel water separator element as follows Figure 39 Davco 382 Fuel Pro Fuel Water Separator 92 All information sub...

Страница 105: ...hten the collar or vent cap 8 Tighten the drain plug 9 Crank the engine for 30 seconds at a time but no longer Before cranking the engine again wait at least two minutes The engine should start within four 30 second attempts 10 Start the engine and raise the rpm for one minute to purge the air After the air is purged stop the engine loosen the vent cap until the fuel level lowers to just above the...

Страница 106: ...of the filter in the see thru cover Close the drain valve The fuel may be returned to the tank 5 Using filter collar vent cap wrench Davco part number 382002 or equivalent remove the collar by turning counterclockwise Remove the cover filter spring and cover seal ring by lifting straight up and over the filter element 6 Remove the element from the center stud fuel outlet pipe by pulling upward and...

Страница 107: ...aking sure the O ring seal is installed on the vent cap reinstall the cap and tighten by hand NOTICE To avoid cover or vent cap damage do not use tools to tighten the vent cap 12 Open the fuel shutoff valve if installed and start the engine When the lubrication system reaches its normal operating pressure increase engine speed to high idle for 2 to 3 minutes NOTICE Do not allow the fuel level in t...

Страница 108: ...eal is installed on the vent plug reinstall the plug and tighten by hand only NOTICE To avoid cover or vent dap damage do not use tools to tighten the vent cap NOTICE Do not allow the fuel level in the see thru cover to fall below the top of the collar since this may lead to interruption of the fuel flow and engine stalling 2 Start the engine and allow the lubrication system to reach its normal op...

Страница 109: ...ormation on suitable cleaning and protective products is available from any authorized dealer Note the equipment manufacturer s operating instructions NOTICE To prevent damage to engine components keep the water moving at all times while cleaning Never direct water onto electrical components plug connectors seals or flexible hoses To avoid injury wear a face shield or goggles Comply with the minim...

Страница 110: ...n the engine is cold For detailed procedures see the vehicle chassis maintenance manual For types of coolant Refer to the How to Select Coolant section 4 If the HVAC unit is connected to the cooling system open the regulating valves all the way Degreasing Degrease as follows 1 Fill the cooling system with a 5 solution 1 6 ounces per quart of water 50 grams per liter of a mildly alkaline cleaning a...

Страница 111: ...es see the vehicle chassis maintenance manual For types of coolant refer to the How to Select Coolant section in this guide How to Select Coolant This section covers selection of the required coolant for MBE 4000 engines Definitions To help ensure complete understanding of the information the definitions of the following terms are provided Antifreeze Ethylene Glycol EG or Propylene Glycol PG conta...

Страница 112: ...ogram to prevent corrosion cavitation and the formation of deposits Approved Coolants The approved and preferred coolants for MBE 4000 are Listed in Table 12 Once installed these coolants should be maintained according to the procedures discussed under Maintenance in this section NOTICE Required specifications for water ethylene glycol propylene glycol inhibitor packages and inhibitor concentratio...

Страница 113: ...ucts are available as Fully Formulated Phosphate Free Extended Service Interval ESI coolants They are commercially available from Detroit Diesel recommended and other manufacturers as either a concentrated antifreeze or as a pre mixed antifreeze The pre mixed antifreeze is ready to use while the concentrated coolant must be mixed with water prior to use Detroit Diesel Power Cool Engine Coolant P N...

Страница 114: ...em For water requirements refer to section Water Requirements If a pre diluted fully formulated coolant is purchased simply fill the cooling system For best overall performance a coolant consisting of 50 concentration of antifreeze 50 antifreeze 50 water is recommended An antifreeze concentration of over 67 67 antifreeze 33 water is not recommended due to poor heat transfer reduced freeze protecti...

Страница 115: ...d ion exchange properly re inhibited to meet TMC RP 329 Type A or RP 330 Type A requirements has been demonstrated to provide service equivalent to virgin antifreeze Recycled antifreeze or coolants of these types are preferred Other recycled coolants especially coolants recycled through filtration processes are not recommended ETHYLENE GLYCOL WATER OAT INHIBITOR PROPYLENE GLYCOL WATER OAT INHIBITO...

Страница 116: ...or coolant WATER ONLY SCA WATER ONLY OAT INHIBITOR In warm climates where freeze protection is not required water only with corrosion inhibitors is approved for use Water only systems need to be treated with the proper dosage of corrosion inhibitors Detroit Diesel approved conventional SCA or OAT corrosion inhibitors must be added to the water to provide required corrosion and cavitation erosion p...

Страница 117: ... of dissolved chlorides sulfates magnesium and calcium in some tap water causes scale deposits sludge deposits and or corrosion These deposits have been shown to result in water pump failures and poor heat transfer resulting in overheating If tap water is used the mineral content in the water must be below the maximum allowable limits listed in Table 15 NOTICE Do not add additional SCA to new full...

Страница 118: ...ne surfaces and reduce heat transfer Additives Not Recommended The following additives are not recommended for use in MBE 4000 engines Soluble Oils Soluble oil additives are not approved for use in Detroit Diesel engine cooling systems A small amount of oil adversely affects heat transfer For example a 1 25 concentration of soluble oil increases fire deck temperature 6 A 2 50 concentration increas...

Страница 119: ...first Table 16 Required Coolant Inhibitor Test Intervals HOT COOLANT To avoid scalding from the expulsion of hot coolant never remove the cooling system pressure cap while the engine is at operating temperature Wear adequate protective clothing face shield rubber gloves apron and boots Remove the cap slowly to relieve pressure If topping off is needed add coolant which is identical to the initial ...

Страница 120: ...ction to protect wet sleeve cylinder liners Maintenance Intervals Check the nitrite concentration at the regular intervalslisted in Table 17 with a Power Trac 3 Way Test Strip 108 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 121: ... Cool Plus Extender Ethylene Glycol Water OAT Inhibitor or Propylene Glycol Water OAT Inhibitor 600 000 Miles 960 000 km Drain and clean system Replace with new coolant 20 000 Miles 32 000 km or 3 Months Test nitrite concentration with test strip Add SCA or dilute coolant as needed Water Only SCA Inhibitor 300 000 Miles 480 000 km Drain and clean system Replace with new coolant 300 000 Miles 480 0...

Страница 122: ...form to ASTM D4985 This will dilute the over concentrated inhibitors NOTE In non OAT systems nitrite concentration of 5000 PPM or higher on a MBE 4000 engine suggests problematic additive over concentration This condition must be corrected by immediate draining and flushing of the cooling system Refill the system with new fully formulated or pre charged coolant Check the nitrite concentration leve...

Страница 123: ...tighten the test strip container cap after each use Discard unused strips if they have turned light pink or tan A factory coolant analysis program is available through authorized Detroit Diesel service outlets Part numbers are in refer to section POWER TRAC Coolant Testing And Analysis Products in the Specifications section To verify coolant acceptability submit a sample for coolant analysis every...

Страница 124: ...caustic solution or physically clean individual components Coolant Extender Inhibitor Additive for OAT Coolant The inhibitors in OAT coolant must also be maintained but less often than traditional SCA type coolants A portable test is available to test the levels of OAT inhibitors in coolant Where this is not used fleet testing has determined that a OAT coolant extender package should be added to t...

Страница 125: ...re available in coolant filter elements liquid packages and in fully formulated Power Cool antifreeze NOTE Power Cool 3000 liquid SCA is more compatible with hard water than Power Cool 2000 SCA Power Cool Coolant Filter Elements Power Cool coolant filter elements spin on canisters are available in various sizes suitable for cooling systems of varying capacities Selection of the proper element size...

Страница 126: ...urged to refer to the full text of this section to determine the proper dosage Mixing of different manufacturers technologies brands could cause cooling system problems 4 Maintain the inhibitor at the prescribed concentration Test the nitrite concentration by using a titration kit or Detroit Diesel Power Trac 3 Way Coolant Test Strips Add SCA only if the nitrite concentration is below 900 PPM Do n...

Страница 127: ...ted by the strip test To verify coolant acceptability submit a sample for coolant analysis every 300 000 miles 480 000 km three 3 years or 5 000 operating hours whichever comes first Submit the sample in a DDC Power Trac Coolant Test Bottle Required part numbers are inrefer to section POWER COOL ENGINE PRODUCTS Coolant Life of OAT Coolant A properly maintained OAT coolant may be operated 600 000 m...

Страница 128: ...ucted into the receptacle NOTICE Do not apply more than 140 kPa 20 psi air pressure for a radiator flush more pressure could damage the radiator or heater core 4 Start radiator flushing by attaching a flushing gun nozzle to the radiator outlet and run water in until the radiator is full EYE INJURY To avoid injury from flying debris when using compressed air wear adequate eye protection face shield...

Страница 129: ...system as follows HOT COOLANT To avoid scalding from the expulsion of hot coolant never remove the cooling system pressure cap while the engine is at operating temperature Wear adequate protective clothing face shield rubber gloves apron and boots Remove the cap slowly to relieve pressure 1 Inspect the radiator condenser water pump engine oil cooler freeze plugs and heat exchanger for damage and l...

Страница 130: ...mon problems suggest further checks and appropriate remedies When dealer service is necessary this is mentioned in the table NOTE Remember to follow all cautions when troubleshooting the engine Problem The Engine Will Not Crank Cause Remedy The batteries are damaged or weak Test the batteries Replace them if needed The ignition switch is damaged Replace the ignition switch The battery cables are d...

Страница 131: ...d Replace the battery cables The starter is damaged and or worn Have an authorized repair facility replace the starter The engine oil does not meet the correct specifications Change the engine oil using the correct type of oil The transmission fluid does not meet the correct specifications Change the transmission fluid using the correct type of fluid All information subject to change without notic...

Страница 132: ...ve the problem bring the vehicle to an authorized repair facility for service The camshaft position CMP sensor and or the crankshaft position CKP sensor are damaged Bring the vehicle to an authorized repair facility for service There is air in the fuel system Check the fuel lines for air pockets Prime the fuel system and start the engine The air filter is clogged Clean or replace the air filter Th...

Страница 133: ...ers checked by an authorized repair facility The camshaft position CMP sensor and or the crankshaft position CKP sensor are out of adjustment Push both sensors into their holes as far as they will go If this does not solve the problem bring the vehicle to an authorized repair facility for service The camshaft position CMP sensor and or the crankshaft position CKP sensor are damaged Bring the vehic...

Страница 134: ...d repair facility for service The camshaft position CMP sensor and or the crankshaft position CKP sensor are damaged Bring the vehicle to an authorized repair facility for service The constant throttle valves are malfunctioning Bring the vehicle to an authorized repair facility for service There are other problems in the fuel system Bring the vehicle to an authorized repair facility for service Pr...

Страница 135: ...tch is damaged Check AC switch Problem Fuel Consumption Is Too High Cause Remedy The tires are not properly inflated Check all tires for correct pressure The air filter and or intake air system is clogged Check the air restriction indicator Clean the intake air system and replace the air filter if necessary The exhaust brake valve is malfunctioning Have an authorized repair facility check the oper...

Страница 136: ...ensor is damaged or reading incorrectly Bring the vehicle to an authorized repair facility for service The fuel temperature sensor is damaged or reading incorrectly Bring the vehicle to an authorized repair facility for service The engine oil temperature sensor is damaged or reading incorrectly Bring the vehicle to an authorized repair facility for service The charge air temperature sensor is dama...

Страница 137: ...oose Tighten or replace the poly V belt The coolant temperature gauge and or sensor is not reading correctly Bring the vehicle to an authorized repair facility for service The radiator is damaged or dirty Clean the radiator Repair or replace the radiator if necessary The water pump is damaged Have an authorized repair facility replace the water pump The thermostat is damaged Have an authorized rep...

Страница 138: ...Cause Remedy There is an external coolant leak Repair the leaking component The radiator cap is leaking Replace the radiator cap The air compressor head is damaged Have an authorized repair facility replace the air compressor The cylinder head gasket is leaking Have an authorized repair facility replace the head gasket Problem There Is Coolant in the Engine Oil Cause Remedy The cylinder head gaske...

Страница 139: ... in the oil Bring the vehicle to an authorized repair facility for service The oil filter is clogged Replace the filter element The oil filter bypass valve is damaged Replace the bypass valve The oil pump and or relief valve is damaged Have an authorized repair facility replace the oil pump Problem The Engine Exhaust Is White Cause Remedy The fuel is of poor quality Add fuel of the right quality T...

Страница 140: ...epair facility for service The charge air temperature sensor is damaged Bring the vehicle to an authorized repair facility for service There is internal damage to the engine Bring the vehicle to an authorized repair facility for service Problem The Engine Exhaust Is Blue Cause Remedy The engine oil level is too high engine oil is reaching the combustion chamber Adjust the oil level and then have t...

Страница 141: ...the vehicle to an authorized repair facility for service Problem Cruise Control Is Not Working Cause Remedy One or more of the cruise control switches are damaged Replace the damaged switch Components of the MCM and or CPC are damaged or not working properly Bring the vehicle to an authorized repair facility for service Problem The Battery Charge Indicator Light Does Not Come On When the Engine Is...

Страница 142: ...eplace the belt tensioner The belt tensioner is damaged Have an authorized repair facility replace the belt tensioner The poly V belt is worn or damaged Replace the belt The alternator is damaged has a damaged rectifier or voltage regulator Have an authorized repair facility replace the alternator 130 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL C...

Страница 143: ...ime 30 days or less follow this procedure 1 With the engine at ambient temperature and cool to the touch drain engine crankcase oil into a suitable container Dispose of the oil in an environmentally friendly manner according to state and or federal EPA recommendations 2 Fill the crankcase to the proper level with the recommended viscosity and grade of oil 3 Fill the fuel tank with the recommended ...

Страница 144: ...ng system and flush with clean soft water Refill with clean soft water and add a rust inhibitor to the cooling system 2 Circulate the coolant by operating the engine until normal operating temperature is reached 3 Stop the engine 4 With the engine at ambient temperature and cool to the touch drain the engine crankcase oil into a suitable container Remove the oil filters Dispose of the oil and filt...

Страница 145: ...ool Then disconnect the fuel return line and the inlet line at the primary filter and securely plug both to retain the fuel in the engine 10 Transmission Follow the manufacturer s recommendations for prolonged storage 11 Power Take Off If equipped follow manufacturer s recommendations for prolonged storage NOTICE Failure to properly seal off the turbocharger air inlet and exhaust outlet openings b...

Страница 146: ...battery fully charged and check the level and specific gravity of the electrolyte regularly 17 Insert heavy paper strips between the pulleys and drive belts to prevent sticking 18 Seal all engine openings including the exhaust outlet with moisture resistant tape Use cardboard plywood or metal covers where practical 19 Clean and dry the exterior painted surfaces of the engine and spray with a suita...

Страница 147: ...ines and reconnect the lines to their proper positions 3 Wash the exterior of the engine with fuel oil to remove the rust preventive Do not wash electrical components 4 Remove the rust preventive from the flywheel Flush any soluble oil rust inhibitor if used in the cooling system 5 Remove the paper strips from between the pulleys and drive belts 6 Fill the crankcase to the proper level with the re...

Страница 148: ...ter bearing housing Refer to Lubrication System Checks in the OPERATING INSTRUCTIONS FOR STARTING THE ENGINE section of this guide ENGINE EXHAUST To avoid injury from inhaling engine exhaust always operate the engine in a well ventilated area Engine exhaust is toxic 14 After all preparations are completed start the engine NOTE The small amount of rust preventive which remains in the fuel system wi...

Страница 149: ...nes are of primary concern to Detroit Diesel and its distributor dealer organizations See Figure 41 for Detroit Diesel NAFTA On Highway service regions Figure 41 Detroit Diesel NAFTA On Highway Service Regions All information subject to change without notice 137 DDC SVC MAN 0041 Copyright 2009 DETROIT DIESEL CORPORATION ...

Страница 150: ...esel 3325 Paddocks Parkway Suite 230 Suwanne GA 30024 Phone 678 341 6100 Fax 678 341 6150 SOUTHERN REGION Detroit Diesel 3325 Paddocks Parkway Suite 230 Suwanne GA 30024 Phone 678 341 6100 Fax 678 341 6150 WESTERN REGION Detroit Diesel 7700 Irvine Center Suite 275 Irvine CA 92618 Phone 949 753 7710 Fax 949 753 7711 CANADA REGION Detroit Diesel of Canada Ltd 150 Dufferin Ave Suite 701 London ON N5A...

Страница 151: ... or hourmeter hours Vehicle owner company name Working with Detroit Diesel Service Outlets As the owner of a Detroit Diesel product you have a complete network of Detroit Diesel service outlets in the U S and Canada plus many outlets worldwide that are prepared to meet your parts and service needs Service by trained personnel Sales teams to help determine your specific power requirements In many a...

Страница 152: ...Diesel Customer Support Center CSC should be contacted at 313 592 5800 The information provided to the CSC will be forwarded to the appropriate Regional Product Support Manager The customer will then be assisted be a member of the Regional Product Support Managers staff depending on the nature of his her problem Prior to this contacting the CSC the customer should have the following information av...

Страница 153: ...cooling system requires the chemical make up of the system to be balanced POWER COOL Fully Formulated IEG Coolant The part numbers and sizes of concentrated POWER COOL and pre blended 50 50 POWER COOL are Listed in Table 18 Coolant Type Part Number Description 23512138 1 Gallon Jug 6 Per Case 23512139 55 Gallon Drum 23529295 330 Gallon Tote Concentrated 23512140 Bulk Delivery 1 000 Gallon Min 2352...

Страница 154: ... 23507861 55 Gallon Drum Table 19 POWER COOL 2000 Supplemental Coolant Additive Coolant Type Part Number Description 23507854 Pint Bottle 12 Per Case 23507855 Half Gallon Jug 6 Per Case 23507856 5 Gallon Pail For POWER COOL IEG Coolant 23507857 55 Gallon Drum Table 20 POWER COOL 3000 Supplemental Coolant Additive 142 All information subject to change without notice DDC SVC MAN 0041 Copyright 2009 ...

Страница 155: ...nt For POWER COOL IEG Coolant 23508428 53 Ounce 13 Pint Equivalent Table 21 POWER COOL 3000 Supplemental Additive Coolant Filters POWER COOL Supplemental Additive Need Release Coolant Filters Coolant Type Part Number Description NF2091 For 0 8 Gallon Systems For POWER COOL IEG Coolant 23516489 For 8 20 Gallon Systems Table 22 POWER COOL Supplemental Additive Need Release Coolant Filters All inform...

Страница 156: ...L Plus Extender For Use With POWER COOL Plus OAT Coolant Coolant Type Part Number Description For Power Cool Plus 23519400 Quart Bottle 6 Per Case Table 24 POWER COOL Plus Extender for Use with POWER COOL Plus OAT Coolant POWER COOL Cooling System Cleaners Coolant Type Part Number Description 200164 On Half Gallon Jug 6 Per Case 200105 5 Gallon Pail On Line Cleaner 200155 55 Gallon Drum Twin Pack ...

Страница 157: ...402 3 Way Coolant Test Strips Bottle of 50 Indicates Nitrite Molybdate Glycol Levels 23522774 3 Way Coolant Test Strips Bottle of 10 Complete IEG IPG Coolant Analysis 23516921 Coolant Analysis Bottle Carton of 6 Organic Coolant Analysis 23523398 Laboratory Coolant Analysis Bottle Carton of 6 Table 26 Power Trac Coolant Testing and Analysis Products All information subject to change without notice ...

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