Desoutter CVI3 Function Скачать руководство пользователя страница 20

Appendix - I/O and events_02/2017

- 20 -

Name

Description

Raising condition

Falling condition

Tool main start 

trigger

Reflects the raw state of tool main course start trigger, 

independently from the Tightening Unit state. 

Trigger is pushed.

Trigger is released

Tool push start 

or front start 

trigger

Reflects the raw state of tool push start or front start trigger, 

independently from the Tightening Unit state. 

Trigger is pushed.

Trigger is released

Manual reverse 

in progress

The operator has selected the reverse direction on the tool and 

is running the tool.

Manual runreverse 

selected and trigger 

pushed.

Stays on as long 

as the operator is 

running the tool

Fastener 

loosened

There is a fixed minimum torque value to declare that the 

fastener was "loosened".

Run reverse

Result generation.

New start (tool trigger 

or external start)

Tube nut open

Indicates that the tube nut is open.

The tool can be removed from the assembly.

-

Tool running

Tool 

maintenance 

alarm

Reflects the different tool maintenance alarm state with or 

condition.

Tool maintenance 

alarm 1 or 2 is active.

No tool maintenance 

alarm is active.

Invalid spindle 

settings

Tool characteristics does not match Pset parameters (e.g. 

negative jog times or contradictions, torque over the maximum 

tool torque range, speed over the maximum tool speed, 

maximum tool torque range, etc…)

Pset selection or tool 

connection.

Tool disconnection or 

new Pset selected.

Span failure

When starting a tightening, before running the tool, the 

controller checks the torque span.

"Span failure" indicates that the span drifts by ±3% or more, 

causing a tool lockout.

This fault can be due to the torque transducer or the tool 

electronics.

The only solution is to replace the tool.

Span failure detection. Disconnecting tool 

or new check without 

fault.

Offset failure

Indicates the offset (0 point) drifts by 50 % of full scale or 

more.

This error exists when, at the beginning of the Pset, the torque 

transducer is seen to have 50 % or more of full-scale torque 

prior to even starting the motor. With an "Offset failure", the 

controller cannot adequately compensate for this transducer 

error and, therefore, will not allow a tightening operation to 

occur.

The only solution is to replace the tool.

Offset failures can come from a severely damaged torque 

transducer, a bad field cable or a bad controller.

Offset failure detection Disconnecting tool 

or new check without 

fault.

Motor over 

temperature

Indicates that the temperature of the tool motor windings has 

exceeded the temperature threshold.

An error message remains.

Temperature 

threshold:

- 100°C for fixed tools

- 60°C for portable 

tools

The signal turns 

off as soon as the 

temperature returns 

below the threshold 

(minus hysteresis = 

10°C).

Angle 

measurement 

fault

Drive detected angle sensor fault.

It can be an angle sensor fault, a tool electronic fault or a 

combination of both.

The communication is tested permanently.

As soon as the fault disappears, the signal turns off.

Angle fault detection.

Disconnecting tool

Angle 

measurement 

fault

Drive detected angle sensor fault.

It can be an angle sensor fault, a tool electronic fault or a 

combination of both.

The communication is tested permanently.

As soon as the fault disappears, the signal turns off.

Angle fault detection.

Disconnecting tool

No tool 

connected

Indicates that the controller is not detecting the tool. 

Controllers are designed to work with a range of fastening 

tools. The tools have an Intelligent Tool Interface (ITI) board 

which is continuously sending status information to the 

controller. If the controller requests status information from the 

tool and gets no response, the controller software turns on the 

"No tool connected" output.

This output resets immediately upon successful 

communication with a tool.

No tool connected or 

tool not recognized

Tool connected and 

recognized.

Redundancy 

error

Redundancy error in case of operational control transducer 

and faulty monitoring transducer.

Result generation

Use of "reset of 

redundancy error" 

input, change of tool 

free of this error

Содержание CVI3 Function

Страница 1: ...User manual www desouttertools com CVI3 Function V 1 7 2 X Part no 6159930320 Issue no 06 Date 02 2017 Model Part number CVI3 Function 6159326900 CVI3 Function eSTOP 6159326930...

Страница 2: ......

Страница 3: ...ol mode 12 4 10 Input Output reading only 12 4 11 Access manager 13 5 MONITORING 13 5 1 Pset Assembly Process selection 13 5 1 1 First selection 13 5 1 2 Control mode 13 5 2 Last result 13 5 3 Report...

Страница 4: ...APPENDIX CONNECTIONS 37 10 1 Tool connector 37 10 2 RS232 SubD 9pt 37 10 3 Digital inputs 0 24V 38 10 4 Digital outputs 0 24V 38 10 5 Tightening flow chart and timing chart 39 10 6 Synchronizing singl...

Страница 5: ...Table of contents_02 2017 5...

Страница 6: ...ad tool ground will be displayed 1 3 Tool use hazards The selection of the tool takes account of the operating conditions as stated by the user When selected they must not exceed the operating limits...

Страница 7: ...ks 1 network Plug the Ethernet cable into any port 2 networks Ethernet network 1 Ethernet network 2 Refer to Appendix CVI3 connections to get more information For more information about installing Fie...

Страница 8: ...d the logs on a USB key to upgrade the firmware to backup restore erase the results from the ePOD to eject the ePOD to repair the ePOD to erase the results the user info codes and the Pset AP configur...

Страница 9: ...controller can be selected as one of the secondary controllers of the workgroup The controller is stand alone Select the value to change The controller is selected as one of the secondary controllers...

Страница 10: ...ed the following icons are displayed in the monitoring screen XML protocol PFCS protocol IPM protocol The controller is connected to the server The controller is not connected to the server Customized...

Страница 11: ...port When the Zoom mode is activated the last result and the selected Pset are alternatively displayed full screen If any key is pressed the zoom is removed and the default configuration is displayed...

Страница 12: ...ore By default the protection of the data is not activated Select to activate or not the protection of the data Validate your selection Remove the USB key from the controller The padlock is locked The...

Страница 13: ...s Monitorings OK Torque Time Overall time Current Torque rate Angle Overall angle Second part angle 1 Second part angle 2 Rundown angle 5 5 Trend symbols The torque is below the minimum torque The tor...

Страница 14: ...1 Display of the last result 6 2 Display of other results Press one of these keys to select another result Keep pressing the key to display the results by 10 6 3 Display of run reverse results This ic...

Страница 15: ...update lasts a few minutes When the upgrade is successful the green LED is on 7 1 2 USB key Save logs Plug any USB key into the front panel port 7 1 3 USB key Save config Plug any USB key into the fro...

Страница 16: ...ed and displayed on the top left of the monitoring screen The program is running The program is stopped Other functions to save the program on any USB stick connected to the controller front panel Man...

Страница 17: ...ot of the controller Each modification is saved in real time in the ePOD The ePOD acts as the controller mirror In both modes Select Backup to start the process Select Restore to transfer the data fro...

Страница 18: ...ates that the user information can be acknowledged Press this key to clear the screen Refer to Appendix User info codes to get more information 7 4 Firmware version This information is useful to excha...

Страница 19: ...ors are then able to solve the issue before loosing results FIFO Threshold Alarm reached FIFO under threshold alarm Open Protocol activated Open Protocol is activated in configuration Protocol is enab...

Страница 20: ...et the torque transducer is seen to have 50 or more of full scale torque prior to even starting the motor With an Offset failure the controller cannot adequately compensate for this transducer error a...

Страница 21: ...in the step Result generation New start tool trigger or external start or reset input Angle high Indicates a high angle reject The angle must stay below this value to be a correct Pset When the angle...

Страница 22: ...running step Synchro step reached Invalid parameter set selected Indicates the Pset is disabled has not been set For example if 3 Psets are used Psets 1 2 and 3 are enabled If however any Pset other...

Страница 23: ...LC bit 0 9 Indicates this output is controlled by a PLC via Fieldbus like a remote I O On PLC side it is an output Depending on PLC behavior Depending on PLC behavior External outputs OP External Out...

Страница 24: ...Process is reset reports lights on controller and tool are set off result on display is erased but the last 5 result values on Vision display stay readable in Pset mode Pset selected remains unchanged...

Страница 25: ...et to 1 see upward then 1 tool red light is set to on 0 tool red light is set to off State Tool yellow light ctrl by IO 1 Tool yellow light is controlled by IO 0 Tool yellow light is managed by the co...

Страница 26: ...edge Reset number of retries Reset the number of retries counter If the max counter has been reached the tool is unlocked Rising edge External inputs AP External in AP bit 0 9 Inputs used in Assembly...

Страница 27: ...Appendix I O and events_02 2017 27...

Страница 28: ...ib XML 1 Tightening is prohibited by VWXML protocol Info 26 Tool maint alarm n1 1 Tool maintenance tightening counter has been reached Info 27 Tool maint alarm n2 1 Tool maintenance tightening counter...

Страница 29: ...racteristics or reverse strategy is not supported 2 Check Pset settings with the current tool characteristics 3 Reduce max number of turns Info 209 Pset invalid parameters 1 Software internal error 2...

Страница 30: ...locked because of External tool Pset selection Info 272 Debug UsrInfo 1 This UsrInfo is for debug Contact dev team Info 310 Id OK 1 An identifier has been received and accepted 2 The identifier is ma...

Страница 31: ...Info 911 Load prg error 1 Plug a USB key to the front panel 2 The zip file was not found check that it is in the correct directory Info 912 Backup failed 1 Check the ePOD connection 2 Contact your De...

Страница 32: ...ntact your Desoutter representative for support Error 7 Motor too hot 1 Tool is locked because its maximum motor temperature has been reached 2 Tool will remain locked until the motor temperature come...

Страница 33: ...contact your Desoutter representative for support Error 219 Trig safety fail 1 Drive hardware failure 2 Safety issue Contact your Desoutter representative for support Error 220 Hardware trip 1 Drive h...

Страница 34: ...down Error 256 Motor too hot 1 Tool is locked because its maximum motor temperature has been reached 2 Tool will remain locked until the motor temperature comes back to its normal value Error 260 IPM...

Страница 35: ...Appendix User info codes_02 2017 35...

Страница 36: ...a E F A B 4 1 2 3 E F A B 4 1 2 3 2 RS232 SubD 9pt RX1 TX1 TX2 GND 1 2 3 4 RX2 RTS1 CTS1 5 6 7 8 5V 9 9 8 7 6 5 4 3 2 1 RS1 RS2 Serial ports Barcode reader Legend A Connector 12 pts Male B Connector...

Страница 37: ...ller 24V Ext 24V Controller 0VE controller 15 2 3 16 4 DIGITAL OUTPUTS 0 24V 1 13 14 26 24V controller AGND 0VE controller Common 1 14 15 16 17 Output 2 Output 1 Output 3 Output 4 18 19 20 21 Output 6...

Страница 38: ...d exchange between a CVI3 controller and a PLC 5 1 Tightening operation through IO flow chart Start End No No No No No Ready 1 Reset 0 Reset 1 Tightening OK Tightening NOK 0 Pset selected expected Pse...

Страница 39: ...e Designation 1 The Reset signal is sent by the PLC This leads to reset the report Tightening OK NOK 2 The controller receives the Pset no 1 selection The command is acknowledged by the Pset Selected...

Страница 40: ...2 Output Input Controller 3 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 Synchro IN Synchro OUT 1N4148 7 SYNCHRONIZING TWINCVI3 CONTROLLERS It is necessary to wire a diode 1N4148 in se...

Страница 41: ...9 1 4 9 8 7 6 5 4 3 2 1 9 WORKGROUP min 5 mm tool no 2 tool no 3 tool no 4 tool no 5 tool no 1 Customer network Workgroup network For each secondary controller check that the quick stop is on but inac...

Страница 42: ...40 15 15 40 Wireless battery tools 10 10 10 10 10 10 CVILOGIX included included included included included Workgroup included included Programming Supervision Controller backup Results storage includ...

Страница 43: ......

Страница 44: ...www desouttertools com Copyright 2017 More Than Productivity...

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