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Installation - General

Storage

The  equipment  should  be  stored  in  a  secure  frost  free  area  with  a  maximum  ambient  of  55°C  and  maximum
humidity of 90% non-condensing.

Unpacking

Carefully remove the unit from its packing and examine it for obvious defects or damage including:

 

Paint damage.

 

Case deformation.

 

Integrity of electrical cable.

 

Breakage of gauge glass (where applicable).

If  any  of  the  above  faults  are  noted,  or  any  other  defect  or  damage  is  observed  and  it  becomes  necessary  to
return the unit for rectification, this should be done in accordance with the procedure agreed with the supplier.

Moving

Due  care  shall  be  taken  when  moving  the  dryer  not  to  cause  injury  to  personnel  through  improper  safety
precautions.

NOTE: The dryer must be kept in the upright position at all times to avoid damaging the compressor.

Lifting

The units are designed for fork lifting from the base. The base is uneven –  ensure  that  the  forks  are  extended
fully through.

Do NOT use convenient pipes, bolts or apertures in the dryer as lifting points.

Position of Unit

The dryer should be placed on a firm, level load bearing surface of adequate strength and a suitable area be left
clear  of  obstruction  at  the  inlet  and  outlet  grilles  and  the  access  panels  (see  note  reference  ambient
temperatures).    To  prevent  air  recirculation  the  condenser  coil  must  be  situated  at  least  500  mm  from  a  wall,
partition etc.  Sufficient space must be left for service access around the unit.

The C series unit are NOT suitable for direct wall mounting.

Ambient Temperatures

Care  should  be  taken  to  ensure  that  there  is  adequate  air  circulation  and  the  Dryers  should  not  be  placed  in
areas where the ambient temperature is likely to exceed the recommended design maximum (refer to Technical
Data tables).

Removal of Covers

General access for installation or maintenance  is  via  the  covers  which  are  removable  by  removing  the  screws
around the panels.

Corrosion

Air  cooled  units  are  designed  for  operation  in  normal  ambient  air.  Any  corrosive  agent  in  the  air  such  as
ammonia,  sea  water  spray  etc.  will  cause  corrosion  and  would  require  special  protective  measures.  Corrosion
can result in release of pressure and refrigerant.

Содержание C120-3

Страница 1: ......

Страница 2: ...10 Description of Operation 10 Schematic Flow Diagram 11 General Arrangement Drawings 12 Technical Description of Components 17 Technical Data Tables 18 Electrical Description 20 Wiring Diagrams 22 Co...

Страница 3: ...authorised distributor NOTE This manual applies ONLY to the C series of Compressed Air Dryers For actual model refer to serial plate fitted to the unit For other ranges refer to the respective manual...

Страница 4: ...reaction to sensitive skin Refrigerants contain hydrofluorocarbons HFC s Glycol water mix is used during manufacture but drained before delivery The quantities in use are minimal but care should be t...

Страница 5: ...BEFORE and DURING this operation Proper fire precautions shall be observed and the necessary fire safety equipment on hand typical for electrical oil and foam fires The refrigerant used is refrigeran...

Страница 6: ...itions Containers may burst if overheated Precautions in Handling and Use General Precautions Atmospheric levels should be minimised and kept as low as reasonably practicable below hygiene standard Av...

Страница 7: ...contaminated clothing carefully wash affected areas of skin thoroughly with copious amounts of warm water If symptoms occur obtain medical attention Eyes Irrigate with eyewash solution or clean water...

Страница 8: ...ertures in the dryer as lifting points Position of Unit The dryer should be placed on a firm level load bearing surface of adequate strength and a suitable area be left clear of obstruction at the inl...

Страница 9: ...ine and piped to a suitable oil water separator prior to drain Installation Recommendations The compressed air pipework should incorporate sufficient shut off valves to enable the dryer to be by passe...

Страница 10: ...g controls charging the system evacuating the system or opening the system in any way must be carried out by a FULLY QUALIFIED REFRIGERATION ENGINEER A City and Guilds 2078 or equivalent certificate i...

Страница 11: ...PS1061 C 021...

Страница 12: ...PS1061 C 001...

Страница 13: ...PS1061 C 002...

Страница 14: ...PS1061 C 003...

Страница 15: ...PS1061 C 004...

Страница 16: ...PS1061 C 005...

Страница 17: ...is achieved by a multi bladed propeller type fan directly driven by a single phase motor 4 Hot Gas By pass Valve This valve is installed such that discharge gas may be diverted to the suction line wh...

Страница 18: ...in Connections mm od 8 8 8 8 8 8 Electrical Supply 220 240 volt 1 phase 50 60 Hz Installed Power kW 0 45 0 57 0 66 0 96 0 96 0 85 Full Load Current Amps 2 2 6 3 4 35 4 35 3 9 Refrigerant R134a R407C R...

Страница 19: ...Connections mm od 8 8 8 8 8 Electrical Supply 220 240 volt 1 phase 50 60 Hz Installed Power kW 1 49 1 73 2 01 2 32 2 76 Full Load Current Amps 6 76 7 86 9 16 10 56 12 56 Refrigerant R407C Refrigerant...

Страница 20: ...ompressed air dryers 1 Valve Close Time the time the valve is closed between discharges Variable between 1 20 mins Hold the UP button for 15 seconds The display will start blinking displaying the valv...

Страница 21: ...of the electrical circuitry the following wiring diagrams are included Model Numbers Schematic Wiring Diagram Number C9 1 C14 1 C19 1 PS1061 C 011 C31 2 C39 2 C58 2 PS1061 C 012 C92 3 C120 3 C147 3 P...

Страница 22: ...PS1061 C 011...

Страница 23: ...PS1061 C 012...

Страница 24: ...PS1061 C 013...

Страница 25: ...PS1061 C 014...

Страница 26: ...ing system 5 Dispose refrigerant gas to waste 5 Send used refrigerant gas back for reprocessing Note Disposal of refrigerants must be closely controlled To dispose of refrigerant or a refrigerant syst...

Страница 27: ...tightness of electrical connections Check all wiring for damage to insulation Check running current Clean condensate line strainer Bi annually Check operation of refrigerant circuit including temperat...

Страница 28: ...indicates a value 4C permanently Return the air inlet temperature to within the limits Compressed air flow rate too high The digital display panel indicates a value 4C permanently Correct the air flow...

Страница 29: ...passage as the electronic controller has failed The compressor stops The compressor does not stop even if the digital display panel indicates 0 several minutes Change the electronic board Solenoid va...

Страница 30: ...and fan has invert spin In case 3 phases used The cooling air had pass on fan and refine unit Invert the electric phase E High pressure switch stop working and have to control by manual The refrigeran...

Страница 31: ...Notes...

Страница 32: ...co compressed air equipment can be found in all types and sizes of industry throughout the World from small operator spray booths to major industrial installations With an open flexible approach and a...

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