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4

TABLE 3

Maximum Theoretical Life (MTL) in scf at various inlet 
pressure dew points and pressures.

Inlet dew point

(saturated air)

temperature

°F (°C)

Inlet Pressure psig (kgf/cm

2

)

20

(1.4)

40

(2.8)

60

(4.2)

80

(5.6)

100

(7.0)

150

(10.5)

200

(14.1)

40 (4)

50 (10)

60 (16)

6,798

4,644

3,230

10,716

7,321

5,091

14,634

9,998

6,953

18,552

12,675

8,814

22,470

15,352

10,676

32,265

22,044

15,330

42,060

28,736

19,984

70 (21)

80 (27)

2,281

1,634

3,596

2,575

4,911

3,517

6,226

4,458

7,541

5,400

10,828

7,754

14,116

10,108

90 (32)

100 (38)

1,186

872

1,869

1,375

2,552

1,876

3,236

2,380

3,919

2,883

5,627

4,140

7,336

5,397

4.0 MAINTENANCE

  THE PURIFIER IS A PRESSURE CONTAINING 

DEVICE. DEPRESSURIZE BEFORE SERVICING.

A.  Periodically drain the two (2) vessels.

1.  Filter - Before liquid level reaches cartridge bottom 

cap.

2.  Convertor - Each time cartridge is replaced or when 

purifier is taken out of operation.

4.1  Procedure for Filter Element Replacement 

(See Section 5 for cartridge replacement procedure.)

A.  Filter - When pressure drop across the filter exceeds 

10 psi, or when pressure drop across the purifier exceeds 

15 psi.
1.  The filter is supplied with a differential pressure 

gauge. Pressure differential in excess of 10 psi 

(0.7 kgf/cm

2

) - pressure indicator in red area - 

indicates that the element should be replaced.

B.  Convertor - When upper indicator band changes from 

green to yellow.     

C.  Determine Cartridge life 

1.  Determine cartridge life at actual operating 

conditions.  At 80°F saturated inlet compressed air 

temperature and 100 psig inlet pressure, a cartridge 

will purify 5400 standard cubic feet of air.

2.  Determine cartridge life at other conditions as 

follows:

 

Step 1 - From Table 3, find Maximum Theoretical Life 

(MTL) in standard cubic feet (scf) that model 1901 can 

handle at the pressure and dew point temperature at 

the inlet to the purifier.

 

Step 2 - If the inlet air is less than 100% saturated 

(dew point temperature is less than sensible 

temperature), adjust MTL for level of saturation. 

Refer to Table 4 and find the Saturated Air Correction 

Factor (SACF) at the intersection of the dew point 

and sensible temperatures corresponding to your 

operating conditions.

 

Step 3 - Multiply MTL from step 1 by SACF to get 

adjusted MTL.

 

Step 4 - To find actual life in minutes, divide adjusted 

life found in Step 3 by flow requirements of 

breathing apparatus.

EXAMPLE

 - Determine cartridge life at the following 

conditions: 

Flow requirement: 5 scfm  

Inlet pressure: 100 psig 

Inlet sensible temperature: 80°F 

Inlet dew point temperature: 40°F

Step 1

 - Find MTL from Table 3 at 40°F and 100 psig.  

MTL = 22,470 scf.

Step 2

 - Find SACF from Table 4 for 40°F dew point and 

80°F sensible temperatures. SACF = 0.28

Step 3

 - Find adjusted MTL by multiplying MTL by SACF. 

22,470 x 0.28 = 6292

Step 4

 - Find cartridge life in minutes by dividing 

adjusted MTL from Step 3 by flow requirement, 5 scfm. 

6292÷5 =1258 minutes (21 hours)

TABLE 4

Saturated Air Correction Factor (SACF)

Dew point (saturated air) temperatur

e

120°F (49°C)

1.00

110°F (43°C)

1.00

0.90

100°F (38°C)

1.00

0.90

0.78

90°F (32°C)

1.00

0.90

0.75

0.56

80°F (27°C)

1.00

0.88

0.70

0.51

0.39

70°F (21°C)

1.00

0.88

0.70

0.51

0.36

0.28

60°F (16°C)

1.00

0.88

0.69

0.50

0.34

0.25

0.21

50°F (10°C)

1.00

0.85

0.65

0.45

0.30

0.22

0.19

0.19

40°F (4°C)

1.00

0.87

0.65

0.42

0.28

0.19

0.15

0.13

0.13

40°F

(4°C)

50°F

(10°C)

60°F

(16°C)

70°F

(21°C)

80°F

(27°C)

90°F

(32°C)

100°F

(38°C)

110°F

(43°C)

120°F

(49°C)

Sensible temperature

Содержание PBA-12

Страница 1: ...BREATHING AIR PURIFIER Model PBA 12 FOR M NO 3227497 R EVI S ION 02 2012 R EAD AN D U N D E R STAN D TH I S MAN UAL PR IOR TO OPE RATI NG OR S E RVICI NG TH I S PROD UCT I N STR UCTION MAN UAL ...

Страница 2: ...Contents GENERAL SAFETY INFORMATION 1 1 0 INSTALLATION 2 2 0 DESIGN LIMITATIONS 2 3 0 OPERATION 3 4 0 MAINTENANCE 4 5 0 CARTRIDGE REPLACEMENT PROCEDURE 5 6 0 GENERAL INFORMATION 6 PARTS LIST 6 WARRANTY ...

Страница 3: ...atalyst used to eliminate carbon monoxide This indicator is not a carbon monoxide detecting device A compressor high temperature alarm or carbon monoxide alarm or both should be provided If a compressor high temperature alarm only is used frequent testing for carbon monoxide concentration should be conducted 4 LIMIT TO CARBON MONOXIDE REMOVAL This equipment is provided with a catalyst which can co...

Страница 4: ...On questionable applications the factory should be consulted prior to installation or operation TABLE 1 Recommended maximum flow rates at various operating pressures Inlet Pressure psig kgf cm2 20 1 4 40 2 8 60 4 2 100 7 0 150 10 6 200 14 0 Flow Rate scfm m3 hr 3 0 5 1 4 8 8 2 6 5 11 0 10 0 17 0 14 4 24 5 18 7 31 8 SHIPPING WEIGHT 34 lbs 15 4 kg 1 6 3 4 2 5 7 8 205 8 524 213 16 71 12 305 321 8 822...

Страница 5: ... gaseous hydrocarbons normally adsorbable by activated carbon B Before and during operation it is necessary to make certain checks to insure satisfactory performance 1 Check to see that lines downstream of the purifier are clean and free of materials which could show up at the point of use of the air 2 Check to see that the filter and convertor are installed level This is necessary to insure adequ...

Страница 6: ...tridge life at other conditions as follows Step 1 From Table 3 find Maximum Theoretical Life MTL in standard cubic feet scf that model 1901 can handle at the pressure and dew point temperature at the inlet to the purifier Step 2 If the inlet air is less than 100 saturated dew point temperature is less than sensible temperature adjust MTL for level of saturation Refer to Table 4 and find the Satura...

Страница 7: ...ilable to clear car tridge allow case to rest on floor and proceed to next step 3 Unscrew used cartridge and remove cartridge and bowl assembly 4 Remove 5 16 nut and sleeve seal assembly from top of used cartridge 5 Open new cartridge bag Replacement cartridges are furnished in a dated vapor barrier bag NOTE DO NOT OPEN VAPOR BARRIER BAG UNTIL READY TO INSTALL NEW CARTRIDGE 6 Insert new 1 7 8 I D ...

Страница 8: ... entering and contaminating car tridges 2 Replacement convertor cartridge should not be exposed to moisture or high humidity Do not unseal vapor bag until immediately before installation and operation 3 Replacement of the convertor cartridge which is con sumable is much more frequent hours of use than the filter cartridge months of use 4 Consult factory for questionable applications or when in dou...

Страница 9: ......

Страница 10: ......

Страница 11: ...d under warranty shall be warranted for the unexpired portion of the warranty applying to the original product The foregoing is the exclusive remedy of any buyer of the manufacturer s product The maximum damages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTOR...

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