background image

Delta Electronics. Inc.

                                                                                                      HPH-

 

20KA01KAT

 

 

4  

Chapter 3: Specification 

3.1. 

System Block Diagram 

 

Figure 3.1 System block diagram of Delta “HPH-20KA01KAT” 

Table 3.1 Detail description for block diagram 

Soft Start and PFC Section 

AC line voltage is applied through the circuit breaker. The contactor, 
when closed, delivers the line voltage to a rectifier bridge, where it is 
converted to DC bus. 

Converter Section 

The  converter  section  converts  DC  voltage  stored  in  the  bulk 
capacitors  to  high-frequency  voltage  by  alternating  the  current 
through switching power components. 

Output Section 

In  the  output  section,  an  isolation  transformer  steps  up  the  high-
frequency voltage from the converter section and delivers it to a full-
wave rectifier bridge. The rectified DC power is then passed through 
a measurement section to the output connector. 

Output 

Measurement 

and 

Feedback 

The output measurement section measures current and voltage, and 
feedback  the  voltage  and  current  information  to  MCU  for  voltage, 
current and power control and related protection. 

Auxiliary Power 

The AUX  power  provides  low  voltage  source to supply  the  Vcc  of 
analog OPA, main controller, MCU, fan and LCD display. 

MCU.FPGA 

The MCU is responsible for controlling the power supply status and 
providing  status  information  to  the  operator  through  all  interfaces. 
The FPGA dominates the arc suppression mechanism. 

Control Panel Display 

Control  panel  shows  operating  mode,  command  level,  feedback 
values,  set  up  Arc  processing,  process  control,  interface  setup, 
communication set and system status during power supply working. 

Remote Control Interface 

The  power  supply  supports  three  types  of  interfaces:  a  User  port 
(analog), a Host port (RS-232, RS-485) and an active front panel. All 
three interfaces communicate operator-supplied inputs to MCU and 
provide the operator with status information. 

EMI Filter

Three-phase 
Power Input

PFC DC Bus

DC-DC 

Converter

Arc Suppressor

Soft Start 

Mechanism

Wide Range

Power Output

System Controller

Interface

Sensor & Driver

Auxiliary 

Power

Adaptable Fan

Isolation

Содержание HPH-20KA01KAT

Страница 1: ...User Manual DC Power Supply Continuous 400 1000 VDC Model HPH 20KA01KAT Version Rev S 00...

Страница 2: ...ems and will be billed of cost 1 To exceed the warranty period 2 Subject to misuse negligence accident or natural disaster 3 Used in a hazardous or dangerous manner either alone or in conjunction with...

Страница 3: ...s and Monitor Function 8 3 5 Mechanical Specification 9 3 6 Environment Specification 10 Chapter 4 System Protection Mechanism 11 4 1 Input Breaker 11 4 2 Protection by MCU 11 Chapter 5 Installation 1...

Страница 4: ...Inc HPH 20KA01KAT III Chapter 7 Operation 30 7 1 Panel Operating Steps 30 7 2 D SUB Operating Steps 31 7 3 RS232 Operating Steps 31 7 4 RS485 Operating Steps 31 7 5 Parallel Operating Steps 32 Chapter...

Страница 5: ...e generator or lose important data This caution symbol advises that improper operation will cause personal injury damage the power supply or any electronic devices connected to the power supply lose d...

Страница 6: ...ves and Standard Disturbance Characteristic EN55011 CRSP11 Class A Group 1 20 kVA General Immunity Standard for Industry EN 61000 6 2 Safety Requirement IEC 61010 1 CE and UL certification 1 4 Industr...

Страница 7: ...arc quenching make it very suitable to be applied in most of plasma based sputtering application Figure 2 1 Delta HPH 20KA01KAT power supply 2 2 Key Feature Excellent Accuracy Load Regulation and Stab...

Страница 8: ...and feedback the voltage and current information to MCU for voltage current and power control and related protection Auxiliary Power The AUX power provides low voltage source to supply the Vcc of ana...

Страница 9: ...put Current Accuracy 1 of command setting or 0 5 of full scale current between output and command Within operation range at 25 C Output Voltage Reader Digital Interface Accuracy 1 of command setting o...

Страница 10: ...tage current and power mode Figure 3 2 Operation curve of output V I characteristic Figure 3 3 Operation curve of output impedance characteristic 1000V 200V 400V 50A 600V 5A 20A Power Limit Current Li...

Страница 11: ...age and current level are 1000 V and 50 A The output characteristic is as the figures above If the operation point is below 400 V the power supply can provide at most 50 A if the operation is more tha...

Страница 12: ...etecting arc Pause Time 40 to 250 s Adjustable time between output cutoff and recovery Arc Trip Voltage Level 25 to 200 V The level to determine if arc occurs from output Over Arc Density Protection 1...

Страница 13: ...Delta Electronics Inc HPH 20KA01KAT 9...

Страница 14: ...Monitoring if the output reaches the setting of regulation within the setting of period Energy Mode 1 to 99999 kJ Monitoring if the output energy reaches the setting of energy Target Life Mode 1 to 15...

Страница 15: ...Delta Electronics Inc HPH 20KA01KAT 11...

Страница 16: ...nc HPH 20KA01KAT 12 Figure 3 5 Physical dimension of HPH 20KA01KAT power supply Cooling requirement Minimum air flow rate 7 36 m3 min 260 CFM Figure 3 6 Air Flow directions Air In Air In Air Out Air O...

Страница 17: ...two fans The temperature of air inlet should not exceed 40 degree C 3 6 Environment Specification Table 3 6 Climatic specification Item Temperature Relative Humidity Air Pressure Operating 0 to 40 C...

Страница 18: ...ver power A Arc Number Limit 07 Arc number is over setting parameter L Target Life Monitor 09 Power off while output reaches setting Energy L Output Interlock 11 Uninstallation of output cover L Conta...

Страница 19: ...rom PSU IP 11 showing on Master L Parallel Fault IP12 112 Fault from PSU IP 12 showing on Master L Parallel Fault IP13 113 Fault from PSU IP 13 showing on Master L Parallel Fault IP14 114 Fault from P...

Страница 20: ...Delta Electronics Inc HPH 20KA01KAT 16 Energy Mode Monitor 06 While output reaches setting Energy A...

Страница 21: ...operation should be only in pollution degree 2 or better environment Do not operate this device in a dusty area or in corrosive gas environment Proper grounding For safe use must connect ground cable...

Страница 22: ...Delta Electronics Inc HPH 20KA01KAT 18...

Страница 23: ...ired by individual HPH 20KA01KAT A supplies are shown in table 5 1 The static pressure inches of water of the empty cabinet should not exceed 0 1 inches of water at the CFM level obtained by adding to...

Страница 24: ...ding strap to connect an equi potential ground stud on the master unit to an equi potential ground stud on the first slave unit Note We recommend you use a ground wire that can conduct the current of...

Страница 25: ...3 feet We recommend you connect the ground stud on the master unit to system ground See Figure 5 3 for more information 4 Continue connecting togeter subsequent slave unit chassis as done in the prev...

Страница 26: ...e a host computer connected to a serial port on your master unit you can monitor the output power current or voltage of your system and the output of each individual unit 3 If you want more than two i...

Страница 27: ...onstant current mode user could adjust output current regulation level by enter button and knob V Button Press the button to set the output condition in constant voltage mode In constant voltage mode...

Страница 28: ...4 Figure 6 1 Front panel 6 2 Rear Panel 1 GND terminal is for chamber grounding and earth grounding should be performed for safety 2 Connect output terminal to target and connect COM to the grounding...

Страница 29: ...Delta Electronics Inc HPH 20KA01KAT 25 6 3 Main Menu Map Fig 6 1 Panel tree...

Страница 30: ...nnector is as follows Figure 6 3 Connector of host port 9 pin female RS232 RS485 Table6 2 Definition of RS232 485 connector RS232 Pin Definition Description RS485 Pin Definition Description 1 1 D 2 Tx...

Страница 31: ...oltage IP 0x24 0x00 01 Value Value 0x00 Value 0x00 0x0D Ramp Time IP 0x25 0x00 01 Value Value 0x00 Value 0x00 0x0D Target Life IP 0x26 0x00 01 02 Value Value 0x00 Value 0x00 0x0D Delay time IP 0x28 0x...

Страница 32: ...ltage IP 0x24 0x0A Value Value 0x00 Value 0x00 0x0D Ramp Time IP 0x25 0x0A Value Value 0x00 Value 0x00 0x0D Target Life IP 0x26 0x0A Value Value 0x00 Value 0x00 0x0D Delay time IP 0x28 0x0A Value Valu...

Страница 33: ...aster Slave Master 00 Slave 01 A Ri Offset Plus 00 Minus 01 0 to 99 for 0 to 9 9 A Vo Offset Plus 00 Minus 01 0 to 99 for 0 to 9 9 A Io Offset Plus 00 Minus 01 0 to 99 for 0 to 9 9 Terminating Resisto...

Страница 34: ...nected to the collector of photo coupler 2 VOUT_A O Pin 2 shows the reader of output voltage 0 to 10 V for V 0 to 1000 V 3 POUT_A O Pin 3 shows the reader of output Power 0 to 10 V for P 0 to 20 kW 4...

Страница 35: ...nput signal a switch is utilized between the ports and isolated ground Open Floating Close Grounding Port of digital Signal output The internal resistance of the ports is 5 1 kohm and a pull up power...

Страница 36: ...n in step B When in Power mode the command can be adjusted from 0 to 20 kW when in Current mode command can be adjusted from 0 to 50 A when in Voltage mode and command can be adjusted from 130 to 1000...

Страница 37: ...up RS 485 2 Follow the protocol defined in chapter 6 4 to operating 7 5 Parallel Operating Steps Parallel operating example 1 Two sample parallel Operating steps 1 Connecting set up follow chapter 5 2...

Страница 38: ...ummy load to ensure if it is under normal operation SW OPP 06 Output over power Take all safety precaution and then check if the mains voltage that is in specification Turn on the output power with a...

Страница 39: ...the operation is normal Parallel Fault IP4 104 Fault from PSU IP 04 Check the PSU with IP 04 independently to ensure the operation is normal Parallel Fault IP5 105 Fault from PSU IP 05 Check the PSU...

Страница 40: ...l Fault Slave Communication Loss 224 Slave fails to receive the ack from Master while power on Check the RJ46 cable is correctly connected between master and slave PSUs Warning Condition Code Descript...

Страница 41: ...Delta Electronics Inc HPH 20KA01KAT 37...

Отзывы: