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16- ENG

A08184

Air Compressor Pump Intake and Exhaust Valves

Once a year have a Trained Service Technician check the air compressor pump 
intake and exhaust valves.

If it is dirty, replace it with a new filter. On some models,the filter may be 
removed by using a pair of needle nose pliers or a screwdriver. Pull or pry out 
the old filter and  carefully clean the filter area. Push in the new air filter.

SERVICE AND ADJUSTMENTS

Unit cycles automatically when power is on. When doing 

Maintenance, you may be exposed to voltage sources, 

compressed air or moving parts. Personal injuries can occur. Before 

performing any Maintenance or repair, unplug the compressor and bleed 

off all air pressure.

ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE 
PERFORMED BY A TRAINED SERVICE TECHNICIAN.

To Replace or Clean Check Valve 

1.  Release all air pressure from air tank. See "To Drain Tank" in the 

Maintenance section.

2.  Unplug outfit.
3.  Using an adjustable wrench, loosen outlet 

tube nut at air tank and pump. Carefully 

move outlet tube away from check valve.

4.  Using an adjustable wrench, loosen 

pressure relief tube nut at air tank and 

pressure switch. Carefully move pressure 

relief tube away from check valve.

5.  Unscrew the check valve (turn 

counterclockwise) using a 7/8" open 

end wrench. 

Note the orientation for 

reassembly.

6.  Using a screwdriver, carefully push 

the valve disc up and down. 

NOTE: 

The valve disc should move freely 

up and down on a spring which 

holds the valve disc in the closed 

position; if not the check valve 

needs to be cleaned or replaced. 

7.  Clean or replace the check valve. 

A solvent, such as paint or varnish 

remover can be used to clean the 

check valve.

Outlet Tube

Check 
Valve

Nut

Nut

Pressure 

Relief 

Tube

In closed position 

disc is visible.

In open 

position 

nothing is 

visible.

Screwdriver

Before servicing:

• 

Unplug or disconnect electrica supply to the air compressor.

• 

Bleed tank of pressure.

• 

Allow the air compressor to cool.

Содержание 66-651-1

Страница 1: ...ght 2004 Delta Machinery To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance please call 1 866 422 4286 Oil Free Air Compress...

Страница 2: ...the symbols below Please read the manual and pay attention to these symbols IMPORTANT SAFETY INSTRUCTIONS Some dust created by power sanding sawing grinding drilling and other construction activities...

Страница 3: ...roperty damage To reduce the risk of fire do not allow the compressor to operate unattended Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent va...

Страница 4: ...ndensed water from tank causing rust and thinning of the steel tank Modifications or attempted repairs to the tank Unauthorized modifications to the unloader valve safety valve or any other components...

Страница 5: ...ect voltage and adequate fuse protection Sprayed materials such as paint paint solvents paint remover insecticides weed killers may contain harmful vapors and poisons Work in an area with good cross v...

Страница 6: ...thing WARNING Risk of Falling A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator Always operate...

Страница 7: ...parts WARNING Risk of Unsafe Operation Unsafe operation of your air compressor could lead to serious injury or death to you or others HAZARD WARNING Risk of Serious Injury or Property Damage When Tran...

Страница 8: ...starts is called cut in pressure Cut Out Pressure When an air compressor is turned on and begins to run air pressure in the air tank begins to build It builds to a certain high pressure before the mot...

Страница 9: ...t be lifted or pushed up a ramp Assemble Rubber Feet 1 Attach rubber feet with the screws provided as shown in previous figure 2 Tighten securely Rubber Feet Screw Nut Wheel Shoulder Bolt ASSEMBLY Too...

Страница 10: ...se if there are signs of damage 4 If these grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded have the installation checked by a qual...

Страница 11: ...and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is...

Страница 12: ...indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the outlet pressure gauge Turn the knob clockwise to increase pressure and counterclockwise to decrease pre...

Страница 13: ...the compressor for 15 minutes Make sure the drain valve is open and there is minimal air pressure build up in tank 6 After 15 minutes close the drain valve clockwise The air receiver will fill to cut...

Страница 14: ...NOTE The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maxi...

Страница 15: ...e type of valve To Drain Tank 1 Set the On Auto Off lever to OFF 2 Turn the regulator knob counterclockwise to set the outlet pressure to zero 3 Remove the air tool or accessory 4 Pull ring on safety...

Страница 16: ...o Drain Tank in the Maintenance section 2 Unplug outfit 3 Using an adjustable wrench loosen outlet tube nut at air tank and pump Carefully move outlet tube away from check valve 4 Using an adjustable...

Страница 17: ...2 Unplug compressor 3 Remove the outlet pressure gauge and quick connect if equipped from the regulator 4 Remove the regulator 5 Apply pipe sealant tape to the nipple 6 Assemble the regulator and ori...

Страница 18: ...roximately 20 psi Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the ai...

Страница 19: ...ttings where air can be heard escaping Check fittings with soapy water solution Do Not Overtighten Air leaks at fittings Air leaks at pressure switch release valve Defective pressure switch release va...

Страница 20: ...essor is not supplying enough air to operate accessories Prolonged excessive use of air Compressor is not large enough for air requirement Hole in hose Check valve restricted Air leaks Restricted air...

Страница 21: ...ch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Extension cord is wro...

Страница 22: ...22 ENG A08184 AIR COMPRESSOR DIAGRAM Torque 5 7 ft lbs 5 24 26 27 28 25 9 10 21 15 17 6 10 11 14 18 4 3 Torque 9 12 ft lbs 2 1 Torque 15 25 ft lbs 32 31 Torque 100 120 in lbs 8 29 30 19 23 22 5 20...

Страница 23: ...1 8 1 4NPT 14 Z D26611 Pressure Switch 15 D24888 Nipple 1 4 18 NPT x 2 1 2 17 TIA 4150 Safety Valve 18 D26615 Cord Assembly 19 D23138 Wheel 9 2 20 AC 0609 Handle 21 SS 1286 Nipple 1 4 18 NPT 22 D21172...

Страница 24: ...ENG A08184 AIR COMPRESSOR PUMP DIAGRAM Torque 51 63 in lbs Torque 100 120 in lbs Torque 100 120 in lbs Torque 7 10 ft lbs Torque 42 48 in lbs 83 84 85 90 89 87 81 80 91 78 72 70 74 73 76 79 92 93 77...

Страница 25: ...linder Sleeve 79 Connecting Rod Assembly 80 SSG 8156 O Ring 81 Z AC 0032 Valve Plate Assembly 83 ACG 45 O Ring 84 AC 0037 Head 85 SSF 927 Screw 1 4 20 x 1 1 8 4 87 Muffler Intake 88 Screen Filter 89 D...

Страница 26: ...ser Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Authorized Warranty Service Center that provides on site service calls for service cal...

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