Starting System
90-864260200 AUGUST 2009
Page 4A-9
2. Connect the YELLOW/RED wire to the switch "S" terminal. Tighten the terminal nut to specification.
Starter electrical connections
a -
Switch terminal, (S)
b -
Positive battery terminal (+)
c -
Resistor terminal (R)
Description
Nm
lb‑in.
lb‑ft
Switch terminal (S) nut
2
18
–
3. Connect the positive (+) battery cable and the 90 amp fuse to the battery terminal. Tighten the terminal nuts to specification.
Description
Nm
lb‑in.
lb‑ft
Battery terminal nut
9.5
84
–
4. Connect the ORANGE wire and the RED wire to the post on the 90 amp fuse that is installed to the starter positive (+) battery
terminal. Tighten terminal nut securely.
a -
Starter terminal
b -
Insulator
c -
Positive (+) battery connection
NOTE: The back of the fuse is an insulator.
NOTE: The PURPLE/YELLOW wire is the 12 volt battery positive (+) to the electronic fuel pump while the engine is in starting
mode.
5. Carbureted Models: Connect the PURPLE/YELLOW wire to the resistor "R" terminal. Tighten the terminal nut to specification.
Description
Nm
lb‑in.
lb‑ft
Resistor (R) terminal nut
2
18
–
6. Coat all terminal with sealant.
Tube Ref No.
Description
Where Used
Part No.
25
Liquid Neoprene
Electrical connections
92- 25711 3
7. Install the battery cable boot, if equipped.
8. Connect the positive (+) battery cable to the positive (+) battery terminal and tighten the cable clamp.
9. Connect the negative (‑) battery cable to the negative (‑) battery terminal and tighten the clamp.
29217
a
b
c
29218
a
b
c
