Starting System
90-864260200 AUGUST 2009
Page 4A-1
4
A
Electrical System
Section 4A - Starting System
Table of Contents
Precautions........................................................................4A-2
MerCruiser Color Wiring Diagrams....................................4A-4
Starter Identification...........................................................4A-2
Starter Specifications.........................................................4A-2
Torque Specifications........................................................4A-3
Lubricants, Sealants, and Adhesives.................................4A-3
Special Tools.....................................................................4A-3
Diagrams............................................................................4A-5
10‑pin Starting System Electrical Diagram.................4A-5
14‑pin Starting System Electrical Diagram.................4A-6
Positive Current Flow.........................................................4A-3
Battery Cable Size for MerCruiser Models.........................4A-6
Starter................................................................................4A-7
Starter Removal..........................................................4A-7
Inspection...................................................................4A-8
Starter Solenoid Removal...........................................4A-8
Installation...................................................................4A-8
Starting System Tests......................................................4A-10
Voltage Drop Test.....................................................4A-10
Low Voltage Test......................................................4A-10
Water and Corrosion Inspection...............................4A-10
Standard Starter Slave Solenoid......................................4A-11
Removal....................................................................4A-11
Testing......................................................................4A-11
Installation.................................................................4A-11
