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  Starting System

90-864260200   AUGUST  2009

Page 4A-11

Standard Starter Slave Solenoid

Removal

1. Remove and retain the starter solenoid insulator.
2. Remove and retain the starter solenoid top terminal nuts and lockwashers.
3. Mark the position of the engine harness wires on the starter solenoid top terminals, and remove the wires from the starter

solenoid.

4. Mark the position of the engine harness boot connectors on the starter solenoid side terminals. Remove the connectors from

the starter solenoid.

5. Remove and retain the solenoid retaining screws.
6. Remove the starter solenoid.

a -

Insulator

b -

Nut (2)

c -

Lockwasher (2)

d -

Battery terminals

e -

Side terminals

Testing

1. Connect continuity meter test leads of to each of the two solenoid battery terminals.
2. Connect positive (+) 12 volt battery power with jumper leads to one of the solenoid side terminals.
3. Actuate the solenoid by supplying negative (‑) 12 volt battery power to the other solenoid side terminal.
4. If no meter movement occurs, replace the solenoid.

Installation

1. Place the starter solenoid on the mounting bracket and secure with the starter solenoid retaining screws.
2. Connect the engine harness boot connectors to the starter solenoid side terminals.
3. Connect the engine harness wires to the starter solenoid top terminals, with the lockwashers and nuts. Tighten securely.
4. Install the starter solenoid insulator onto the starter solenoid top terminals.

29219

a

b
c

d

e

Содержание PG260G1

Страница 1: ...Special Tools 4A 3 Diagrams 4A 5 10 pin Starting System Electrical Diagram 4A 5 14 pin Starting System Electrical Diagram 4A 6 Positive Current Flow 4A 3 Battery Cable Size for MerCruiser Models 4A 6...

Страница 2: ...ter the engine the water pump and other components will overheat and suffer damage Provide a sufficient supply of water to the water inlets during operation IMPORTANT Refer to the following precaution...

Страница 3: ...ositive current flow following ignition switch activation includes Battery to the starter mounted solenoid switch RED battery cable Solenoid switch to the circuit breaker RED Circuit breaker to the wi...

Страница 4: ...printed on an extremely durable coated synthetic paper and can be wiped clean of grease and oil after use The larger diagrams are easier to read The diagrams will come in two sizes depending on the co...

Страница 5: ...10 pin Starting System Electrical Diagram Starting system electrical diagram a Ignition switch b 20 amp fuse c Slave solenoid d Circuit breaker e Neutral safety switch f To the alternator g Starter m...

Страница 6: ...tight and have the required resistance Battery to the solenoid switch on the starter RED battery cable Solenoid switch to the circuit breaker RED Circuit breaker to the wire junction RED PPL Wire jun...

Страница 7: ...se corrosion and a subsequent failure Average Cable Length Cable Size Gauge Up to 1 1 m 3 5 ft 25 mm 4 1 1 1 8 m 3 5 6 ft 35 mm 2 1 8 2 3 m 6 7 5 ft 50 mm 1 2 3 2 9 m 7 5 9 5 ft 50 mm 0 2 9 3 7 m 9 5...

Страница 8: ...be Ref No Description Where Used Part No 25 Liquid Neoprene Electrical connections 92 25711 3 2 Inspect the wiring for frayed or worn insulation 3 Ensure that the starter mounting bolts are tight Star...

Страница 9: ...hten terminal nut securely a Starter terminal b Insulator c Positive battery connection NOTE The back of the fuse is an insulator NOTE The PURPLE YELLOW wire is the 12 volt battery positive to the ele...

Страница 10: ...e voltmeter negative lead to the battery cable itself which is inside the crimped battery cable ring terminal 5 Continue to test each battery cable connection back to the battery positive post If a ba...

Страница 11: ...r 2 d Battery terminals e Side terminals Testing 1 Connect continuity meter test leads of to each of the two solenoid battery terminals 2 Connect positive 12 volt battery power with jumper leads to on...

Страница 12: ...Starting System Notes Page 4A 12 90 864260200 AUGUST 2009...

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