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AGW-4015/4025/4045 Skid-Mounted Ozone Sanitation Systems

IMPORTANT SAFETY INSTRUCTIONS

READ AND FOLLOW ALL INSTRUCTIONS.

  

Read this manual completely before operation of AGW-4015/4025/4045 Ozone Generator Equip ment.

  

The High Voltage Transformers in this unit create 7,000 volts, with the outer jacket of the High Voltage lead reach ing 
3,000 volts. 

 

- USE EXTREME CAUTION -

  

Operate the AGW-4015/4025 on a near level surface with safe access to electrical power.

  

Connect to a GFCI type receptacle. 

  

Follow all applicable electrical codes.

  

Do not bury cord.

  

WARNING

: To reduce the risk of electrical shock, replace dam aged cord im me di ate ly.

  

ELECTRICAL SHOCK HAZARD

: Turn OFF all power switches and dis con nect power cord from power source re cep -

ta cle before per form ing any service work. Failure to do so could result in serious injury or death.

SAFETY CLAIMS

Performance safety testing was based on the 

Hazard Communication Standard

 as promulgated through the 

Oc cu pa tion al 

Safe ty and Health Act

 of 1970 and documented in the Code of Federal Regulations, Title 29, Chapter XVII, Part 1910, 

Section 1910.1200.  The  inherent low hazard due to the AGW-4015/4025/4045’s design and construction, coupled with the 
safety features, mon i tor ing data, and the precautionary directions provided in the owner’s manual are suffi cient for The Toxicol-
ogy Group, LLC, a division of NSF International (Ann Arbor, MI), to provide a professional opinion that the AGW-4015/4025 
/4045Mobile Recirculating Ozone Sanitation System poses no safety concerns  when operated under the pre scribed con di-
 tions as set forth in the owner’s manual.

ANTIMICROBIAL CLAIMS

This device has been determined acceptable for use as an ozone generating device providing sanitization and dis in fec tion 
of hard, inanimate, pre-cleaned sur fac es, in and around food processing areas (P1). A potable water rinse is not re quired 
following the use of this device on previously cleaned hard surfaces.  

NSF International Registration for this device is based, partially, upon doc u men ta tion indicating that it meets all nec es sary 
requirements including labeling, EPA Establishment Registration, and safety requirements set forth under Federal In sec ti cide, 
Fungicide, and Rodenticide Act (FIFRA) of June 5, 1947, Section 2(q)(1) and Section 7. 

Effi cacy studies conducted according to AOAC Offi cial Method 961.02; Ger mi cid al Spray Products as Disinfectants Test and 
AOAC Offi cial Method 960.09*; Ger mi cid al and Detergent Sanitizing Action of Disinfectants provided the following results:

Organism 

Applied Dose 

Actual Dose (at nozzle)       Spray Duration 

Reduction

Trichophyton mentagrophytes 

3.0 PPM 

1.85-2.25 PPM 

30 seconds 

        6 log (99.9999%)

(ATCC 9533)

Salmonella choleraesuis 

3.0 PPM 

1.85-2.25 PPM 

3 minutes 

       6 log (99.9999%)

(ATCC 10708)

Staphylococcus aureus 

3.0 PPM 

1.85-2.25 PPM 

10 minutes 

       6 log (99.9999%)

(ATCC 6538)

Pseudomonas aeruginosa  

3.0 PPM 

1.85-2.25 PPM 

5 minutes 

       6 log (99.9999%)

(ATCC 15442)

Campylobacter jejuni  

3.0 PPM 

1.85-2.25 PPM 

3 minutes 

       4 log (99.99%)

(ATCC 15442)

Listeria monocytogenes  

3.0 PPM 

1.85-2.25 PPM 

3 minutes 

       4 log (99.99%)

(ATCC 7644)

Aspergillus fl avus  

3.0 PPM 

1.85-2.25 PPM 

5 minutes 

      4 log (99.99%)

(ATCC 9296)

Brettanomyces bruxellensis  

3.0 PPM 

1.85-2.25 PPM 

3 minutes 

      4 log (99.99%)

(ATCC 10560)

Escherichia coli* 

3.0 PPM 

2.1 PPM 

30 seconds 

    5 log (99.999%)

(ATCC 11229)

Содержание AGW-4015

Страница 1: ...GW 4015 AGW 4025 AGW 4045 Skid Mounted Ozone Sanitation Systems OWNER S MANUAL EPA Estab No 071472 CA 001 DEL OZONE SAN LUIS OBISPO CA 93401 USA 800 676 1335 Fax 805 541 8459 4 0656 Rev F 129380 12938...

Страница 2: ...ng Procedures 7 4E1 Clean In Place CIP Operation 8 4E2 Facility Washdown 8 4E3 Direct Contact 8 4E4 General Water Purification 8 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B...

Страница 3: ...escribed condi tions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of...

Страница 4: ...t contact on food products and general water sanitation disinfection 1B Specifications Ozone Output g hr 4015 4025 4045 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Applied dose ppm Flo...

Страница 5: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 2 3A Tank System...

Страница 6: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 3 3B Tank Cleaning...

Страница 7: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 4 3C Spray System...

Страница 8: ...ivates water pump and supplies power to ozone generator b Ozone Power Switch Activates ozone gener ating equipment c Injector Vacuum Gauge Indicates Vacuum of the ozone in the injector system d Vacuum...

Страница 9: ...4025 4045 Water Connections AGW 4015 4025 4045 Components Water Pump 1 5 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Vacuum Adjustme...

Страница 10: ...xt adjust the vacuum adjustment valve to read 5 in Hg 4 Multiple iterations of adjusting both the flow back pres sure valve the vacuum adjust valve may be required to achieve settings as close as poss...

Страница 11: ...E 1b General Tank Sanitation See page 3 drawing 3B Wash debris and rinse the tank with clean water Connect the AGW 4015 4025 4045 to the tank and recirculate the system while spraying with any standar...

Страница 12: ...ear panel c Replace the flow meter and tighten the union nut 5D Trouble Shooting also refer to Ozone Gen erator manual Knowledge of electrical applications is required for trouble shooting Contact a c...

Страница 13: ...uired b Check for power at input terminals of the HV power supplies c Check ozone power relay for loose connections or faulty operation CAUTION HIGH VOLTAGE 7 000 V VII Symptom No oxygen flow through...

Страница 14: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 11...

Страница 15: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 12...

Страница 16: ...monly hydrogen sulfide 7A 4 Factors Affecting Sanitation The following factors will affect the ability of ozone to effectively act as a sanitizer Type and level of contaminant Physical chemical parame...

Страница 17: ...hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concen tration of 5 ppm ozone in air is generally accepted as Immediately Dangerous to Life or Health ID...

Страница 18: ...hout risk to themselves or others around them All workers must clearly understand their responsibilities with regard to not only specific work procedures but also the need to report all hazards accide...

Страница 19: ...ld log ozone monitor output Record ozone output data twice per shift maximum 12 hour shift If system does not have an automatic chart recorder record data every 4 hours regardless of shift changes See...

Страница 20: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 17...

Страница 21: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 18...

Страница 22: ...D O T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID App...

Страница 23: ...prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty o...

Страница 24: ...he periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water s...

Страница 25: ...charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse ne...

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