background image

AGW-4015/4025/4045 Skid-Mounted Ozone Sanitation Systems

4B.  Quick System Start-Up

Presumes unit is tuned to its present application. (Follow 
detailed start up section 4C).
1.  Turn Main Power switch to ON. Pump On green light will 

il lu mi nate. Allow one minute for system to stabilize.

2.  Turn Ozone Power switch to ON.
3.  Check System Vacuum Gauge. Adjust Vacuum Ad just-

 ment valve until gauge reads approximately -3 to -7 in. 
Hg. vacuum. 

Ozone Power green light will illuminate 

upon reaching approximately -5 in. Hg.

4C.  Detailed System Start-Up

Read completely before starting sys tem.
1.  Check for proper electrical and water connections.
2.  Switch Pump Power ON (Pump On green light will il lu -

mi nate), allow pump to run for one minute as water level 
in mixing tower fi lls and stabilizes. 

3.  If the mixing tower doesn’t fi ll with water then the pump 

needs priming. Turn off the Pump Power, DO NOT RUN 
PUMP DRY (pump seal failure will result). Insure the wa-
ter supply hose is full of water and the water source has 
suffi cient fl ow capacity for the pump. Turn on the Pump 
Power. Repeat until the mixing tower has fi lled, stabilized 
and water is circulating.

4.  Switch Ozone Power ON.
5. Check System Vacuum Gauge. Adjust Vacuum Ad just-

 ment valve until gauge reads approximately -5 in.Hg. 
vacuum. Ensure that the back pres sure gauge is at or 
above 18 psi for AGW-4015/4025 and at or above 8 psi 
for the AGW-4045. 

            Ozone On green light will il lu mi nate upon reach-

 ing approximately -5 in. Hg. 

NOTE: Ap pli ca tions with 

el e vat ed head pres sures will raise bypass and back 
pres sures.  The above values are minimum op er at ing 
pressures. If the system is out of specifi ed operating 
parameters, see Flow Ad just ment In struc tions below.

   System Flow Adjustment Instructions

To make water fl ow adjustments to the AGW-4015/4025

 

while enabling optimum ozone mass-transfer, please follow 
these steps:

1.  With the unit running, observe the water fl ow.
2.  Adjust fl ow/back pressure valve (the red gate valve) to 

achieve 18 psi for AGW-4015/4025 and 8 psi for the 
AGW-4045.

3.  Next, adjust the vacuum adjustment valve to read -5 

in. Hg. 

4.  Multiple iterations of adjusting both the fl ow/back pres-

sure valve & the vacuum adjust valve may be required to 
achieve settings as close as possible to those described 
in steps 2 & 3.

7

4D.   System Shut-Down / Freeze Pro tec tion

1.  Turn OFF Ozone Power switch.
2.  Turn OFF Main Power switch.
3.  Remove hoses (if applicable) and allow water to drain 

from system (a small amount of water will remain in the 
ozone degas chamber). 

4. 

Freeze Protection:

 It is recommended that the AGW-

4015/4025/4045

 

be protected from freezing tempera-

tures. If this is not possible, the pump must be drained 
by re mov ing the 1/2" drain plug located un der neath the 
pump (see page 8). 

WARN ING: Pump dam age will 

occur if pump is not drained before unit is stored 
in freezing tem per a tures or for ex tend ed periods of 
time. 

A small heater may be used to prevent remaining 

water in the system from freezing.

4E.  Standard Operating Procedures

The following chart pro vides ozonation time es ti mates 
to charge tanks ranging in size from 300 to 2,000 gal-
lons using the AGW-4015/4025. 

Note: Water temp. 

and oxidizer load will affect ozone levels and max 
PPM.

Ozone Tank Charging Guidelines

Tank Size 

Charge Time 

Ozone Dose

 (gallons) 

   (minutes)             (PPM)

                     

AGW-4015 AGW-4025

 300 

15 

10 

1

 300 

30 

20 

2

 300 

45 

30 

3

 300 

60 

40 

4

 400 

60 

40 

3

 500 

75 

50 

3

 600 

90 

60 

3

 700 

105 

70 

3

 800 

135 

90 

3

 900 

150 

100 

3

1000 180 

120 3

1100 210 

140 3

1200 240 

160 

 3

1300 270 

180 3

1400 300 

200 3

1500 330 

220 3

1600 360 

240 3

1700 390 

260 3

1800 420 

280 3

1900 450 

300 3

2000 480 

320 3

There are two ways to measure and/or control the 
amount of ozone in the water:

Dissolved Ozone Monitor/Controller

By far the most accurate way to measure and control the 
ozone in the water, a dissolved ozone monitor/controller may 
be used to ensure that the water is completely charged before 
starting the timing of the  cycle, as well as providing a continu-
ous monitor for observation.  In addition, it can be used to con-
trol the ozone system so that the tank of water can be main-
 tained continuously and stays charged at the exact amount 
determined by the adjustable set-point; it will cycle the ozone 
system on and off as needed to maintain the set-point.

Содержание AGW-4015

Страница 1: ...GW 4015 AGW 4025 AGW 4045 Skid Mounted Ozone Sanitation Systems OWNER S MANUAL EPA Estab No 071472 CA 001 DEL OZONE SAN LUIS OBISPO CA 93401 USA 800 676 1335 Fax 805 541 8459 4 0656 Rev F 129380 12938...

Страница 2: ...ng Procedures 7 4E1 Clean In Place CIP Operation 8 4E2 Facility Washdown 8 4E3 Direct Contact 8 4E4 General Water Purification 8 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B...

Страница 3: ...escribed condi tions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of...

Страница 4: ...t contact on food products and general water sanitation disinfection 1B Specifications Ozone Output g hr 4015 4025 4045 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Applied dose ppm Flo...

Страница 5: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 2 3A Tank System...

Страница 6: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 3 3B Tank Cleaning...

Страница 7: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 4 3C Spray System...

Страница 8: ...ivates water pump and supplies power to ozone generator b Ozone Power Switch Activates ozone gener ating equipment c Injector Vacuum Gauge Indicates Vacuum of the ozone in the injector system d Vacuum...

Страница 9: ...4025 4045 Water Connections AGW 4015 4025 4045 Components Water Pump 1 5 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Vacuum Adjustme...

Страница 10: ...xt adjust the vacuum adjustment valve to read 5 in Hg 4 Multiple iterations of adjusting both the flow back pres sure valve the vacuum adjust valve may be required to achieve settings as close as poss...

Страница 11: ...E 1b General Tank Sanitation See page 3 drawing 3B Wash debris and rinse the tank with clean water Connect the AGW 4015 4025 4045 to the tank and recirculate the system while spraying with any standar...

Страница 12: ...ear panel c Replace the flow meter and tighten the union nut 5D Trouble Shooting also refer to Ozone Gen erator manual Knowledge of electrical applications is required for trouble shooting Contact a c...

Страница 13: ...uired b Check for power at input terminals of the HV power supplies c Check ozone power relay for loose connections or faulty operation CAUTION HIGH VOLTAGE 7 000 V VII Symptom No oxygen flow through...

Страница 14: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 11...

Страница 15: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 12...

Страница 16: ...monly hydrogen sulfide 7A 4 Factors Affecting Sanitation The following factors will affect the ability of ozone to effectively act as a sanitizer Type and level of contaminant Physical chemical parame...

Страница 17: ...hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concen tration of 5 ppm ozone in air is generally accepted as Immediately Dangerous to Life or Health ID...

Страница 18: ...hout risk to themselves or others around them All workers must clearly understand their responsibilities with regard to not only specific work procedures but also the need to report all hazards accide...

Страница 19: ...ld log ozone monitor output Record ozone output data twice per shift maximum 12 hour shift If system does not have an automatic chart recorder record data every 4 hours regardless of shift changes See...

Страница 20: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 17...

Страница 21: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 18...

Страница 22: ...D O T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID App...

Страница 23: ...prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty o...

Страница 24: ...he periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water s...

Страница 25: ...charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse ne...

Отзывы: