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AGW-4015/4025/4045 Skid-Mounted Ozone Sanitation Systems

9

SECTION 5

Maintenance and Service

5A.   Preventative Maintenance Schedule
 

  (also refer to Ozone Generator manual)

DAILY

:

 

1.  Check ozone generator for proper operation.

- Make sure no red indicator lights are lit.

MONTHLY

:

 

1.  Remove & clean ozone generator cabinet air fi l-
 ter.

 

2.  Perform general cleaning of cabinet exterior.

 

3.  Using clean/dry compressed air, blow out the 

  interior of the ozone generator cabinet taking 

spe cial care around small com po nents and 
wiring.

 4. 

 

Inspect and replace compressor or air fi lters 

          as required. (Replace no less than Quarterly)

EVERY 8,700 HOURS:

 

1.  Inspect and replace compressor air fi lter car-        

  tridge as required using DEL P/N 8-0061.

 

2.  Rebuild compressor. See COMPRESSOR 

  SERVICING 

section 

5B.

 

3.  Replace circulation pump seal using DEL 

  P/N 

5-0987.

EVERY 18,000 HOURS: 
(refer to Ozone Generator Manual):

1.  Replace the CD ozone cells using DEL P/N 9-0927 

(two required for AGW-4015, four required for 
AGW-4025, six required for the AGW-4045).

5B.  Air Compressor Servicing

Air compressor requires a rebuild after one (1) year or 
after every 8760 hours, which ever is reached fi rst.

a.  Purchase Compressor Rebuild Kit using DEL 

P/N 2-1025. See Section 6B for ordering infor-
mation.

b.  Follow instructions in Compressor Rebuild Kit to 

rebuild compressor.

5C.  Digital Flow Meter Servicing (if applicable)

The digital fl ow meter batteries should be replaced 
every 12 months. Two AAA batteries are required.

a.  Remove the fl ow meter by loosening the union 

nut.

b.  To replace the batteries, open the rear panel by 

re mov ing the two Phillips screws. Be sure the 
foam insert is in place before closing the rear 
panel.

c.  Replace the fl ow meter and tighten the union 

nut.

5D.   Trouble Shooting (also refer to Ozone Gen-

 er a tor manual)

Knowledge of electrical applications is required for 
trouble shooting. Contact a certifi ed electrician if you are 
unsure of your ability to service the equipment.
If any condition persists, call 800-676-1335 or for in ter -
na tion al call 805-541-1601 for technical as sis tance.

I. Symptom:

“PUMP ON”

 green indicator light out  when 

MAIN POWER switch is in the “ON” position.

1.  No power to the AGW-4015/4025/4045 from the power 

supply.

a.  Check the circuit breaker at the facility power dis tri -

bu tion box. 

b.  Check for loose connections or wiring breaks 

from the power distribution box to the AGW-
4015/4025/4045.

II. Symptom:

“OZONE POWER”

 green indicator light out 

when OZONE POWER  switch is in the “ON” position.

1. 

a.  Check cable & connectors. Reconnect if in good 
con di tion.

2.  Dissolved Ozone Monitor/Controller may have shut-

down the ozone gen er a tor when the dissolved ozone 
level reached set point.

a.  Wait for dissolved ozone to come down below set 

point. Gen er a tor will restart when dissolved ozone 
is below set point.

3.  Abnormal operating conditions exist.

a.  Check red fault lights. Refer to corresponding 

symptom and corrective action.

4.  Cabinet door ajar.

a.  Close and latch door.

III. Symptom: 

“VACUUM”

 red indicator light is on in di cat ing 

out of range vacuum is being supplied.

1.  Injector not supplying adequate vacuum.

a.  Check pump and ensure water is fl owing through 

injector.

b.  Check vacuum gauge & adjustment valve. Adjust 

if necessary to obtain proper reading on vacuum 
gauge (-5 in. Hg).

2.  Injector supplying too much vacuum.

a.  Check vacuum gauge & adjustment valve. Adjust 

to proper pressure to obtain correct vacuum (ap-
prox.-5 in. Hg).

b.  Check system back pressure gauge to insure 

back pressure is approximately 18 psi for AGW-
4015/4025 and 8 psi for AGW-4045.

Содержание AGW-4015

Страница 1: ...GW 4015 AGW 4025 AGW 4045 Skid Mounted Ozone Sanitation Systems OWNER S MANUAL EPA Estab No 071472 CA 001 DEL OZONE SAN LUIS OBISPO CA 93401 USA 800 676 1335 Fax 805 541 8459 4 0656 Rev F 129380 12938...

Страница 2: ...ng Procedures 7 4E1 Clean In Place CIP Operation 8 4E2 Facility Washdown 8 4E3 Direct Contact 8 4E4 General Water Purification 8 SECTION 5 Maintenance Service 5A Preventative Maintenance Schedule 9 5B...

Страница 3: ...escribed condi tions as set forth in the owner s manual ANTIMICROBIAL CLAIMS This device has been determined acceptable for use as an ozone generating device providing sanitization and disinfection of...

Страница 4: ...t contact on food products and general water sanitation disinfection 1B Specifications Ozone Output g hr 4015 4025 4045 15 25 45 Ozone Flow max scfh 13 18 30 Weight 03 4 2 4 2 4 2 Applied dose ppm Flo...

Страница 5: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 2 3A Tank System...

Страница 6: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 3 3B Tank Cleaning...

Страница 7: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 4 3C Spray System...

Страница 8: ...ivates water pump and supplies power to ozone generator b Ozone Power Switch Activates ozone gener ating equipment c Injector Vacuum Gauge Indicates Vacuum of the ozone in the injector system d Vacuum...

Страница 9: ...4025 4045 Water Connections AGW 4015 4025 4045 Components Water Pump 1 5 HP Heated Catalytic Ozone Destruct Mixing Tank Degas Valve Venturi Injector Flow Back Pressure Adjustment Valve Vacuum Adjustme...

Страница 10: ...xt adjust the vacuum adjustment valve to read 5 in Hg 4 Multiple iterations of adjusting both the flow back pres sure valve the vacuum adjust valve may be required to achieve settings as close as poss...

Страница 11: ...E 1b General Tank Sanitation See page 3 drawing 3B Wash debris and rinse the tank with clean water Connect the AGW 4015 4025 4045 to the tank and recirculate the system while spraying with any standar...

Страница 12: ...ear panel c Replace the flow meter and tighten the union nut 5D Trouble Shooting also refer to Ozone Gen erator manual Knowledge of electrical applications is required for trouble shooting Contact a c...

Страница 13: ...uired b Check for power at input terminals of the HV power supplies c Check ozone power relay for loose connections or faulty operation CAUTION HIGH VOLTAGE 7 000 V VII Symptom No oxygen flow through...

Страница 14: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 11...

Страница 15: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 12...

Страница 16: ...monly hydrogen sulfide 7A 4 Factors Affecting Sanitation The following factors will affect the ability of ozone to effectively act as a sanitizer Type and level of contaminant Physical chemical parame...

Страница 17: ...hours 5 days a week OSHA The short term exposure limit is 0 3 ppm averaged over 15 minutes The concen tration of 5 ppm ozone in air is generally accepted as Immediately Dangerous to Life or Health ID...

Страница 18: ...hout risk to themselves or others around them All workers must clearly understand their responsibilities with regard to not only specific work procedures but also the need to report all hazards accide...

Страница 19: ...ld log ozone monitor output Record ozone output data twice per shift maximum 12 hour shift If system does not have an automatic chart recorder record data every 4 hours regardless of shift changes See...

Страница 20: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 17...

Страница 21: ...AGW 4015 4025 4045 Skid Mounted Ozone Sanitation Systems 18...

Страница 22: ...D O T Shipping Classification NON REGULATED I PHYSICAL DATA Boiling Point 212 F Freezing Point 32 F Specific Gravity 1 0 Solubility in Water COMPLETE Evaporation Rate APPROX 1 Physical Form LIQUID App...

Страница 23: ...prevent irritation and drying of the skin V EMERGENCY AND FIRST AID PROCEDURES Eye Contact If exposure to water containing aqueous solution of ozone causes irritation to eyes flush eyes with plenty o...

Страница 24: ...he periodic exposure levels established by OSHA for worker safety through the use of DEL s ozone management technology Precautions To Be Taken In Handling Aqueous solutions of ozone in potable water s...

Страница 25: ...charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation misuse abuse ne...

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