40
Part No. 057-009 5110 Operating Manual Issue 3.3 3/1/2006
SYMPTOM
POSSIBLE REMEDY
Unit is inoperative
Check the battery and wiring to the unit. Check the DC supply. Check the
DC fuse.
Unit shuts down
Check DC supply voltage is not above 35 Volts or below 9 Volts
Check the operating temperature is not above 70 °C. Check the DC fuse.
Unit locks out on Emergency Stop If an Emergency Stop Switch is not fitted, ensure that a positive is
connected to the Emergency Stop input. Check emergency stop switch is
functioning correctly. Check Wiring is not open circuit.
Intermittent Magnetic Pick-up
sensor fault
Ensure that Magnetic pick-up screen is only connected at one end, if
connected at both ends, this enables the screen to act as an aerial and will
pick up random voltages.
Low oil Pressure fault operates
after engine has fired
Check engine oil pressure. Check oil pressure switch/sender and wiring.
Check configured polarity (if applicable) is correct (i.e. Normally Open or
Normally Closed) or that sender is compatible with the 5110 Module and is
correctly configured.
High engine temperature fault
operates after engine has fired.
Check engine temperature. Check switch/sender and wiring. Check
configured polarity (if applicable) is correct (i.e. Normally Open or Normally
Closed) or that sender is compatible with the 5110 Module.
Shutdown fault operates
Check relevant switch and wiring of fault indicated on LCD display. Check
configuration of input.
Warning fault operates
Check relevant switch and wiring of fault indicated on LCD display. Check
configuration of input.
Fail to Start is activated after pre-
set number of attempts to start
Check wiring of fuel solenoid. Check fuel. Check battery supply. Check
battery supply is present on the Fuel output of the module. Check the speed
sensing signal is present on the 5110 inputs. Refer to engine manual.
Continuous starting of generator
when in
AUTO
Check that there is no signal present on the “Remote Start” input. Check
configured polarity is correct.
Generator fails to start on receipt
of Remote Start signal.
Check Start Delay timer has timed out. If remote start fault, check signal is
on “Remote Start” input. Confirm input is configured to be used as “Remote
Start”.
Pre-heat inoperative
Check wiring to engine heater plugs. Check battery supply. Check battery
supply is present on the Pre-heat output of module. Check pre-heat has
been selected in your configuration.
Starter motor inoperative
Check wiring to starter solenoid. Check battery supply. Check battery
supply is present on the Starter output of module. Ensure that the
Emergency Stop input is at Positive.
Engine runs but generator will not
take load
Check Warm up timer has timed out. Ensure generator load inhibit signal is
not present on the module inputs.
Incorrect reading on Engine
gauges
Check engine is operating correctly. Check sender and wiring paying
particular attention to the wiring to terminal 47 (refer to appendix). Check
that sender is compatible with the 5110 Module and is correctly configured.
NOTE:- The above fault finding is provided as a guide check-list only. As it is possible for
the module to be configured to provide a wide range of different features always refer to the
source of your module configuration if in doubt.
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