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15

3.0 INSTALLATION

IMPORTANT:

 The Flexiguard

®

 Boxed-Frame Rail Fall Arrest System must be assembled by a Qualified Person and the installation 

must be certified by a Qualified Person as: meeting the criteria for a Certified Anchorage, or capable of supporting the potential forces 

that could be encountered during a fall.

1

IMPORTANT:

 Do not alter or intentionally misuse this equipment. Consult 3M when installing or using this equipment in 

combination with components or subsystems other than those described in this manual. Some subsystems and component combinations 

may interfere with the operation of this equipment.

3.1 PLANNING:

 Plan your fall protection system prior to installation of the Flexiguard Boxed-Frame Fall Arrest System (FAS). 

Account for all factors that may affect your safety before, during, and after a fall. Consider all requirements, limitations, 

and specifications defined in Section 2 and Table 1.

3.2 

ASSEMBLING THE BOX FRAME:

 Figure 8A illustrates installation of the Box Frame: 

1.  Insert the setup bar (B) into the bottom of the corner assembly (A) in each corner of system.

2.  Fasten cross bars (C&D) to all corner assemblies (A) using 1/2 inch hardware. Torque hardware to 60 ft*lbs (81 

N*m). 

3. 

Fasten top gussets (G1) to the cross bars (C&D) using 1/2 inch hardware. Torque hardware to 60 ft*lbs (81 N*m).

4. 

Fasten the rail bracket (F) to cross bar (C) using 1/2 inch hardware. Space the rail brackets (F) 36” [914 mm] a part 

for dual rail systems and center single rails. Torque hardware to 60 ft*lbs (81 N*m).

5. 

Fasten the rail assembly (G) to the rail bracket (F) using the 1/2 inch hardware. Torque hardware to 60 ft*lbs (81 

N*m).

6.  Place the two ears from the leg assembly (H) between the two ears on the corner assembly (A) and fasten using the 

5/8 inch hardware. Verify the bolt is able to rotate. 

7.  Attach lifting straps to the (4x) corners of the frame assembly.
8. 

Using an overhead crane, pick from all four corners of the frame and raise slowly into place. Place padding 

underneath each leg assembly to allow the legs to slide along the ground.

9.  Once the system is fully raised and the legs are vertical and slightly off the ground, lower the system onto the legs 

but keep system supported by overhead crane. 

10.  Use personnel lift to fasten the leg assembly (H) to the corner assembly (A).

11. 

Install the remaining corner and side gussets (G2 and G3) and fasten using 1/2 inch hardware. Torque to 60 ft*lbs 

(81 N*m).

12.  Fasten the wheel assemblies to the upright using the 3/8 inch hardware. Torque to 45 ft*lbs (61 N*m).

13.  If the system is adjustable in height, fasten the lifting brackets on each leg assembly above each adjustment pin and 

fasten using 3/8 inch hardware. Torque hardware to 45 ft*lbs (61 N*m). See Figure 9.

14. 

Install the cross tube between each lifting bracket using the two pins provided.

3.3 

ASSEMBLING THE 8530427 BOX FRAME:

 Figure 8B illustrates installation of the 8530427 Box Frame:

1.  Insert the setup bar (B) into the bottom of the corner assembly (A) in each corner of system.

2.  Fasten cross bar (C) to the plate of the corner assembly (A) using the 3/4 inch hardware. Fasten cross section (D) 

between the two plates of the corner assembly (A) using the 3/4 inch hardware. Torque hardware to 130 ft*lbs (176 

N-m).

3. 

Fasten top gussets (G1) to the cross bars (C) using 1/2 inch hardware. Torque hardware to 60 ft*lbs (81 N*m).

4. 

Fasten the (4x) rail bracket (F) around the bottom tube of cross bar (C) using 1/2 inch hardware. Space the brackets 

36” [914 mm] a part on both sides of system centered on the cross bars (C). Torque hardware to 60 ft*lbs (81 N*m).

5. 

Fasten the rail assembly (G) to the rail bracket (F) using the 1/2 inch hardware. Torque hardware to 60 ft*lbs (81 

N*m).

6.  Place the two ears from the leg assembly (H) between the two ears on the corner assembly (A) and fasten using the 

5/8 inch hardware. Verify the bolt is able to rotate. 

7.  Attach lifting straps to each corner of the system.
8. 

Using an overhead crane, pick from all four corners of the frame and raise slowly into place. Place padding 

underneath each leg assembly to allow the legs to slide along the ground.

9.  Once the system is fully raised and the legs are vertical and slightly off the ground, lower the system onto the legs 

but keep system supported by overhead crane. 

10.  Use personnel lift to fasten the leg assembly (H) to the corner assembly (A) using the 3/4 inch hardware provided.

11. 

Install the remaining corner and side gussets (G2 & G3) and fasten using 1/2 inch hardware. Torque to 60 ft*lbs (81 

N-m).

12.  Fasten the wheel assemblies to the upright using the 3/8 inch hardware. Torque to 45 ft*lbs (61 N*m).

Towing:

 See instruction 5908365 for the Tow Bar Kit.

1  Qualified Person:

 A person with a recognized degree of professional certificate and with extensive knowledge, training, and experience in the fall protection 

and rescue field who is capable of designing, analyzing, evaluating, and specifying fall protections and rescue systems to the extent required by OSHA and other 

applicable standards

Содержание OSHA 1926.502

Страница 1: ...19 3M FORM NO 5903233 REV B USER INSTRUCTION MANUAL 5903233 Rev B The Ultimate in Fall Protection Boxed Frame Rail Fall Arrest System 1 8530345 8530361 A B C 8530427 A B C 8530288 A B C OSHA 1926 502...

Страница 2: ...2 2 A B H C B D E G F...

Страница 3: ...0 3 4 11 2 3 4 11 4 3 5 11 7 3 6 12 1 3 7 12 5 3 8 12 3 7 12 0 3 7 12 0 3 7 12 2 3 7 12 4 3 8 12 6 3 9 13 0 4 0 13 4 4 1 13 4 0 13 0 4 0 13 0 4 0 13 2 4 0 13 3 4 1 13 6 4 1 13 9 4 2 14 3 4 4 14 4 3 14...

Страница 4: ...4 7 8 A B C D C G1 G1 D G1 X C G1 D F G 8A XX XX G1 G2 G3 8530345 36 00 58 00 48 00 8530361 58 00 112 50 75 00 8530427 113 00 113 00 95 00 8530288 36 00 48 00 58 00...

Страница 5: ...5 8 A H G2 G3...

Страница 6: ...6 8 A B 36 914 mm D D C G1 G1 G1 G1 C G F D C A H A 8B...

Страница 7: ...7 8 G3 G2...

Страница 8: ...8 9 1 2 3 5 4...

Страница 9: ...9 10 1 A B C 11...

Страница 10: ...10 11...

Страница 11: ...ff when transferring between anchor points on the system Use caution when installing using and moving the system as moving parts may create potential pinch points Ensure proper lockout tagout procedur...

Страница 12: ...E Crank Jack Tube Steel Tube Mounting Plates Steel Plate Crank Steel Bar F Leg Assembly Aluminum and Steel G Lifting Bar Steel Tube H Gusset Assembly Aluminum and Steel System Specifications Capacity...

Страница 13: ...k if a fall occurs Working on slowly shifting material such as sand or grain may not allow enough speed buildup to cause the SRL to lock 2 4 HAZARDS Use of this equipment in areas with environmental h...

Страница 14: ...ure all connections are compatible in size shape and strength Do not use equipment that is not compatible Ensure all connectors are fully closed and locked 3M connectors snap hooks and carabiners are...

Страница 15: ...are Torque to 60 ft lbs 81 N m 12 Fasten the wheel assemblies to the upright using the 3 8 inch hardware Torque to 45 ft lbs 61 N m 13 If the system is adjustable in height fasten the lifting brackets...

Страница 16: ...verhead objects always have a spotter present to prevent accidental contact B Crank the Wheel Assembly Jack counterclockwise until the Leg Stabilizer Pad contacts the ground firmly C If present pull t...

Страница 17: ...propriate or incompatible connections between components of the Personal Fall Arrest System PFAS may result in serious injury or death See Section 2 for details regarding connector compatibility and s...

Страница 18: ...t attempt to repair the Anchorage System 5 3 PRODUCT LIFE The functional life of the Anchorage System is determined by work conditions and maintenance As long as the product passes inspection criteria...

Страница 19: ...OWER LINES DANGER B SERIAL NO Num ro de s rie Fabriqu a m Num ro de lot Num ro du mod le Longueur m XXXXXX 3M com FallProtection Red Wing MN 55066 USA C D E F G DO NOT REMOVE THIS LABEL FULLY RETRACT...

Страница 20: ...locks for proper operation Make sure wheel and crank jack assemblies are clamped securely to frame legs Inspect crank jacks for any wear corrosion or deformities Make sure crank jacks function properl...

Страница 21: ...zar e movimentar o sistema j que pe as m veis podem criar poss veis pontos de compress o Verifique se os procedimentos adequados de bloqueio sinaliza o foram seguidos sempre que aplic veis Conecte sub...

Страница 22: ...lida 16 Pneum tico E Macaco de manivela Tubo Tubo de a o Placas de montagem Placa de a o Manivela Barra de a o F Conjunto da perna Alum nio e a o G Barra de i amento Tubo de a o H Conjunto de refor o...

Страница 23: ...confinados ou apertados pode impedir que o corpo atinja velocidade suficiente para que o trava queda autorretr til trave se uma queda ocorrer Trabalhar com materiais que se movam lentamente como arei...

Страница 24: ...FAZER CONEX ES Os ganchos e mosquet es autom ticos utilizados com este equipamento devem ser de engate autom tico Certifique se de que todas as conex es sejam compat veis em tamanho formato e resist n...

Страница 25: ...or de pessoal para apertar o conjunto de perna H no conjunto de canto A 11 Instale os refor os de canto e lateral G2 e G3 restantes e aperte usando a ferragem de 1 2 polegada Apertar em 81 N m 60 p s...

Страница 26: ...o hor rio at que as rodas do rod zio entrem em contato com o solo e levante a almofada do estabilizador das pernas at que fique fora do solo B Se houver puxe o pino da trava antigiro e gire a trava an...

Страница 27: ...onectado ao olhal no trole Conecte a outra extremidade do SRL Argola em D dorsal traseira no Cintur o Tipo Paraquedista Um cabo guia pode ser preso ao Cabo de seguran a do trava queda retr til SRL e u...

Страница 28: ...o com a 3M em rela o substitui o ou reparo N o tente reparar o sistema 5 3 VIDA TIL DO PRODUTO a vida til funcional do Sistema determinada pelas condi es de trabalho e manuten o Desde que o produto se...

Страница 29: ...para uso com dispositivos retr teis e absorvedores de energia com uma TAXA DE FOR A M XIMA DE FRENAGEM M A F DE 900 lb 4 kN OU MENOS Os dispositivos retr teis e os absorvedores de energia devem ser i...

Страница 30: ...a o opera o adequada Certifique se de que os conjuntos de roda e macaco de manivela est o presos de forma segura s pernas da estrutura Inspecione os macacos de manivela em busca de qualquer desgaste c...

Страница 31: ...serva se o direito de exigir que o produto seja devolvido sua instala o para a avalia o das reclama es de garantia Esta garantia n o cobre danos ao produto resultantes de desgaste abuso uso inadequado...

Страница 32: ...29 Kitashinagawa Shinagawa ku Tokyo Phone 81 570 011 321 Fax 81 3 6409 5818 psd jp mmm com WEBSITE 3M com FallProtection I S O 9 0 0 1 FM534873 EU DECLARATION OF CONFORMITY 3M com FallProtection DOC...

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