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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

6

428 01 1703 01

Specifications subject to change without notice.

4. Close nitrogen valve and allow system to stand for 1

hour. During this time, dry nitrogen will diffuse

throughout the system absorbing moisture.

5. Repeat this procedure as indicated in Figure 6.
6. After the final evacuate sequence, confirm there are no

leaks in the system. If a leak is found, repeat the entire

process after repair is made.

Figure 6

Triple Evacuation Sequence

EVACUATE

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

CHECK FOR TIGHT, DRY SYSTEM

(IF IT HOLDS DEEP VACUUM

CHARGE SYSTEM

BREAK VACUUM WITH DRY NITROGEN

WAIT

EVACUATE

Final Tubing Check

IMPORTANT

: Check to be certain factory tubing on both

indoor and outdoor unit has not shifted during shipment.
Ensure tubes are not rubbing against each other or any

sheet metal. Pay close attention to feeder tubes, making sure
wire ties on feeder tubes are secure and tight.

Make Electrical Connections

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Do not supply power to unit with compressor terminal box

cover removed.

Be sure field wiring complies with local and national fire,

safety, and electrical codes, and voltage to system is within

limits shown on unit rating plate. Contact local power

company for correction of improper voltage. See unit rating

plate for recommended circuit protection device.

NOTE

: Operation of unit on improper line voltage constitutes

abuse and could affect unit reliability. See unit rating plate.
Do not install unit in system where voltage may fluctuate

above or below permissible limits.

NOTE

: Use copper wire only between disconnect switch and

unit.

NOTE

: Install branch circuit disconnect of adequate size per

NEC to handle unit starting current. Locate disconnect within

sight from and readily accessible from unit, per Section
440

14 of NEC.

Route Ground and Power Wires

Remove access panel to gain access to unit wiring. Extend

wires from disconnect through power wiring hole provided

and into unit control box.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
The unit cabinet must have an uninterrupted or

unbroken ground to minimize personal injury if an

electrical fault should occur. The ground may consist

of electrical wire or metal conduit when installed in

accordance with existing electrical codes.

Connect Ground and Power Wires

Connect ground wire to ground connection in control box for

safety. Connect power wiring to contactor as shown in Fig. 7.

Figure 7

Line Power Connections

DISCONNECT

PER N. E. C. AND/OR

LOCAL CODES

CONTACTOR

GROUND

LUG

FIELD GROUND

WIRING

FIELD POWER

WIRING

Connect Control Wiring

This unit is capable of communication with an Observer Wall

Control, or will operate using standard 24v 2

stage

thermostat. Route 24v control wires through control wiring

grommet and connect leads to control board. When an

Observer Wall Control is available, connect DX+ and DX

connections only. If additional grounding is needed use C

terminal. If a 2

stage thermostat is used, connect to the Y1,

Y2, W1, O, and C connections. Refer to the wiring label for

further clarification.
Use No. 18 AWG color

coded, insulated (35

C minimum)

wire. If  thermostat is located more than 100 ft. (30.48 m)

from unit, as measured along the control voltage wires, use

No. 16 AWG color

coded, insulated wire to avoid excessive

voltage drop.
All wiring must be NEC Class 1 and must be separated from

incoming power leads.
Use furnace transformer, fan coil transformer, or accessory

transformer for control power, 24

v/40

va minimum.

NOTE

: Use of available 24

v accessories may exceed the

minimum 40

va power requirement. Determine total

transformer load and increase the transformer capacity or
split the load with an accessory transformer as required.

Final Wiring Check

IMPORTANT

: Check factory wiring and field wire connections

to ensure terminations are secured properly. Check wire

routing to ensure wires are not in contact with tubing, sheet
metal, etc.

Содержание CCH9

Страница 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Страница 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Страница 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Страница 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Страница 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Страница 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Страница 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Страница 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Страница 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Страница 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Страница 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Страница 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Страница 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Страница 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Страница 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Страница 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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