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SECTION 2: OPTIONS FOR PUMP CONTROL  

 

1.  With EWP

®

 Fan Digital Controller, Part #8000 or Part #8020: 

We highly recommend the use of the EWP

® 

& Fan Digital Controller for maximum 

cooling efficiency. The

 

EWP

® 

& Fan Controller will vary the EWP

®

 speed in response 

to the coolant temperature. You set the temperature desired for maximum  power 
or  fuel  efficiency.  The  Digital  Controller  has  an  in  built  function  that  allows  the 

EWP

®

  to  run  on  after  hot  engine  shutdown  to  eliminate  heat  soak.  We  further 

recommend  the  removal  of  the  engine’s  thermostat  and  disabling  of  mechanical 

water pump. The pump belt may need to be modified or the pump pulley left as an 
idler. The vehicle’s heater may take a little longer to warm up and to improve the 

heating,  we  recommend  the  fitment  of  an  Electric  Booster  Pump  (EBP)  to  the 
heater line if necessary. 

 

 

 

2.  With Davies, Craig Thermatic

®

 Switches, Part #0401 or Part #0444: 

Combine  the  EWP

®

  with  either  of  the  approved  Davies,  Craig  thermal  switches 

listed  here  when  the  EWP

®

  is  used  as  a  booster  pump  to  assist  the  existing 

mechanical water pump cool an overheating engine. 
Connect  the  thermal  switch  directly  to  the  battery  and  your  EWP

®

  will  run  on  to 

eliminate heat soak. You may leave the thermostat in place, but ensure the EWP

®

 

operates only when the thermostat is fully open. 

 

   

3.

 

Continuous running: 

Wire the EWP

®

 direct to the ignition for maximum cooling (race vehicles, very hot 

climates).  This  option  requires  the  removal  of  the  engine  thermostat  and  the 
mechanical pump impeller or pump belt. This option may also be used for road cars 

with  the  thermostat  in  place  with  a  small  hole  (suggest  5mm),  allowing  a  small 
amount of flow to circulate even when the thermostat is closed.  

 

WARNING:

 When using the Electric Water Pump (EWP

®

) on vehicles using LPG, it 

is  recommended  that  an  EBP  be  fitted  to  circulate  coolant  through  the  LPG 
converter.  

 
 

 

 

 

Part #8000 – LCD Controller 

Part #0444 – Thermatic Switch 

Содержание EWP80

Страница 1: ...t driven mechanical water pump In addition with a Davies Craig Digital Controller your thermostat can be replaced The major benefits of an Electric Water Pump EWP are removal of the parasitic power losses running a mechanical water pump at any speed reduction of engine warm up time and elimination of heat soak by running the EWP after a hot engine shut down by operating the EWP with the EWP Fan Di...

Страница 2: ...n Pump Short 1 N A Scotch Lock 1 N A Ring Terminal 1 N A Self Tapping Screw 1 8515 Wiring Harness 1 N A Relay 1 18510 EWP Rubber Sleeve 3mm 2 18512 Hose Clamps 2 8526 EWP Hardware Bag 1 EWP80 Nylon 12V EWP Components Hardware Bag Components Part Description Qty Part Description Qty 8105 EWP Pump Short 1 N A Scotch Lock 1 8515 Wiring Harness 1 N A Ring Terminal 1 8309 Elbow Adaptor 35mm Nylon 1 N A...

Страница 3: ...uctions above for correct EWP fitment ensuring the pump outlet is connected to the hose going into the top of the radiator The pump can be installed in any orientation but to assist air bleeding try to mount the outlet pointing upwards See Section 8 for bleeding instructions Ensure your cooling system is kept full of coolant 2 If you have either an EWP130 or EWP80 assemble the provided EWP Straigh...

Страница 4: ... Thermatic Switches Part 0401 or Part 0444 Combine the EWP with either of the approved Davies Craig thermal switches listed here when the EWP is used as a booster pump to assist the existing mechanical water pump cool an overheating engine Connect the thermal switch directly to the battery and your EWP will run on to eliminate heat soak You may leave the thermostat in place but ensure the EWP oper...

Страница 5: ... may be exposed to direct sunlight 3 An additional screw is provided for mounting Digital Controller fuse holder where necessary 4 Mount Remote Test Light in a location which will be visible The Test Light may be fitted by inserting it through a 4 6mm hole drilled in a plastic area of the interior dashboard or simply with adhesive tape 5 For installation of the sensor in the position of the thermo...

Страница 6: ...ating cooling system INSTALLING THERMAL SWITCH Part 0401 OR 0444 1 Install the Thermo Switch Part 0401 or Part 0444 Refer Wiring Diagrams Figure 1 and Figure 2 below 2 For detailed instructions on installing switches please refer to 0401 0444 instruction sheets 3 Bleed the EWP Refer to SECTION 4 BLEEDING THE EWP Page 9 After bleeding the EWP continue on with the next stage WARNING ENSURE IGNITION ...

Страница 7: ...PG conversion This option will provide maximum flow from your EWP under all operating conditions without a Digital Controller or a Thermatic Switch fitted Should you choose this method you should retain the engine thermostat and drill one or two holes suggest 5mm in the plate to allow some coolant flow when the thermostat is closed Figure 3 Wiring Diagram EWP Continuous Running BATTERY _ VE IGNITI...

Страница 8: ...ostat housing 3 Re fit the thermostat housing ensuring that there is no damage to the thermostat housing gasket OR 1 Remove the existing belt driven water pump housing 2 Remove the water pump impeller from the pump shaft NOTE You may need to drill holes through the impeller close to the drive shaft Alternatively remove vanes from impeller Mechanical water pumps differ from engine to engine and you...

Страница 9: ...stem with appropriate coolant 2 Turn heater on full 3 With the radiator cap off hardwire the EWP directly to the vehicle s battery or a 12v power source Air trapped in the cooling system will exit at the top of the radiator 4 Turn on engine and idle 5 Top up the radiator with coolant with the EWP running until all air is eliminated Waterless coolants increase the load on an EWP and may reduce pump...

Страница 10: ... months e g a show static display or race car it s strongly recommended the EWP is operated for approximately 5 mins constant running every month This will minimise the build up of any sediment in the EWP and also lubricate all parts within the pump Heater For improved heater performance on vehicles which have the heater inlet return and outlet ports in the mechanical pump housing referred to in W...

Страница 11: ...oller Combo Kit must be a steady positive supply of 12 14V or 24 27V DC Vehicles with both heater circuit inlet return and outlet ports in the mechanical pump housing will suffer reduced heater performance unless the heater returns position is relocated The engine cooling system must use coolant as specified by the vehicle s manufacturer The EWP is a circulation pump ideal for most closed circuit ...

Страница 12: ...asonably necessary to correct any fault in the operation of your Electric Water Pump provided that such a fault is directly attributable to a defect in the workmanship or materials used in the manufacture of the part s and is not due to installation other than described in these instructions Labour and consequential costs are excluded DAVIES CRAIG PTY LTD REGISTER YOUR WARRANTY AT www daviescraig ...

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