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Page 8 of 12 

 Crank Pulley 

 Water Pump 
      Pulley 

 Water Pump 
     Pulley 

 Crank Pulley 
   

  Alternator 
        Pulley 

     Alternator 
           Pulley 

SECTION 3: DISABLE EXISTING MECHANICAL WATER PUMP  

 

 

Davies Craig has tailor made EWP Header-Adaptor Kits – visit the website for 

details, see image below (Part#8630). 

 

1.

 

You  may  choose  to  by-pass  the  belt-driven  water  pump  pulley  by  installing  a 
shorter  belt.  This  option  may  not  be  possible  if  the  crank  pulley  drives  a  belt-

driven  power  steering  and  fan  or  unless  you  replace  the  mechanical  fan  with  a 
Davies, Craig Thermatic

®

 Fan.  For example see 

Figure

 4

 

below: 

2.

 

Remove the thermostat from the thermostat housing. 

3.

 

Re-fit  the  thermostat  housing  ensuring  that  there  is  no  damage  to  the 
thermostat-housing gasket. 

 
 

 
 

 

 

 

 

        

 

 

 

 
OR  

 

1.

 

Remove the existing belt-driven water pump housing. 

2.

 

Remove the water pump impeller from the pump shaft. (NOTE: You may 
need  to  drill  holes  through  the  impeller  close  to  the  drive  shaft.) 

Alternatively, remove vanes from impeller. Mechanical water pumps differ 
from engine to engine and you need to take appropriate action that suits 
the specific water pump to disable the pump.  

3.

 

Re-fit the water pump housing without the impeller ensuring that there is 
no damage to the water pump gasket and the pump seal is still retained. 

Re-fit the water pump belt and tighten to manufacturer’s specifications. 
 

 

 

 

BEFORE 

AFTER 

Figure 4: Belt Orientation Diagram 

 

 

Part #8630 - 

EWP Header-Adaptor Kit (Ford Big Block) 

 

Содержание EWP80

Страница 1: ...t driven mechanical water pump In addition with a Davies Craig Digital Controller your thermostat can be replaced The major benefits of an Electric Water Pump EWP are removal of the parasitic power losses running a mechanical water pump at any speed reduction of engine warm up time and elimination of heat soak by running the EWP after a hot engine shut down by operating the EWP with the EWP Fan Di...

Страница 2: ...n Pump Short 1 N A Scotch Lock 1 N A Ring Terminal 1 N A Self Tapping Screw 1 8515 Wiring Harness 1 N A Relay 1 18510 EWP Rubber Sleeve 3mm 2 18512 Hose Clamps 2 8526 EWP Hardware Bag 1 EWP80 Nylon 12V EWP Components Hardware Bag Components Part Description Qty Part Description Qty 8105 EWP Pump Short 1 N A Scotch Lock 1 8515 Wiring Harness 1 N A Ring Terminal 1 8309 Elbow Adaptor 35mm Nylon 1 N A...

Страница 3: ...uctions above for correct EWP fitment ensuring the pump outlet is connected to the hose going into the top of the radiator The pump can be installed in any orientation but to assist air bleeding try to mount the outlet pointing upwards See Section 8 for bleeding instructions Ensure your cooling system is kept full of coolant 2 If you have either an EWP130 or EWP80 assemble the provided EWP Straigh...

Страница 4: ... Thermatic Switches Part 0401 or Part 0444 Combine the EWP with either of the approved Davies Craig thermal switches listed here when the EWP is used as a booster pump to assist the existing mechanical water pump cool an overheating engine Connect the thermal switch directly to the battery and your EWP will run on to eliminate heat soak You may leave the thermostat in place but ensure the EWP oper...

Страница 5: ... may be exposed to direct sunlight 3 An additional screw is provided for mounting Digital Controller fuse holder where necessary 4 Mount Remote Test Light in a location which will be visible The Test Light may be fitted by inserting it through a 4 6mm hole drilled in a plastic area of the interior dashboard or simply with adhesive tape 5 For installation of the sensor in the position of the thermo...

Страница 6: ...ating cooling system INSTALLING THERMAL SWITCH Part 0401 OR 0444 1 Install the Thermo Switch Part 0401 or Part 0444 Refer Wiring Diagrams Figure 1 and Figure 2 below 2 For detailed instructions on installing switches please refer to 0401 0444 instruction sheets 3 Bleed the EWP Refer to SECTION 4 BLEEDING THE EWP Page 9 After bleeding the EWP continue on with the next stage WARNING ENSURE IGNITION ...

Страница 7: ...PG conversion This option will provide maximum flow from your EWP under all operating conditions without a Digital Controller or a Thermatic Switch fitted Should you choose this method you should retain the engine thermostat and drill one or two holes suggest 5mm in the plate to allow some coolant flow when the thermostat is closed Figure 3 Wiring Diagram EWP Continuous Running BATTERY _ VE IGNITI...

Страница 8: ...ostat housing 3 Re fit the thermostat housing ensuring that there is no damage to the thermostat housing gasket OR 1 Remove the existing belt driven water pump housing 2 Remove the water pump impeller from the pump shaft NOTE You may need to drill holes through the impeller close to the drive shaft Alternatively remove vanes from impeller Mechanical water pumps differ from engine to engine and you...

Страница 9: ...stem with appropriate coolant 2 Turn heater on full 3 With the radiator cap off hardwire the EWP directly to the vehicle s battery or a 12v power source Air trapped in the cooling system will exit at the top of the radiator 4 Turn on engine and idle 5 Top up the radiator with coolant with the EWP running until all air is eliminated Waterless coolants increase the load on an EWP and may reduce pump...

Страница 10: ... months e g a show static display or race car it s strongly recommended the EWP is operated for approximately 5 mins constant running every month This will minimise the build up of any sediment in the EWP and also lubricate all parts within the pump Heater For improved heater performance on vehicles which have the heater inlet return and outlet ports in the mechanical pump housing referred to in W...

Страница 11: ...oller Combo Kit must be a steady positive supply of 12 14V or 24 27V DC Vehicles with both heater circuit inlet return and outlet ports in the mechanical pump housing will suffer reduced heater performance unless the heater returns position is relocated The engine cooling system must use coolant as specified by the vehicle s manufacturer The EWP is a circulation pump ideal for most closed circuit ...

Страница 12: ...asonably necessary to correct any fault in the operation of your Electric Water Pump provided that such a fault is directly attributable to a defect in the workmanship or materials used in the manufacture of the part s and is not due to installation other than described in these instructions Labour and consequential costs are excluded DAVIES CRAIG PTY LTD REGISTER YOUR WARRANTY AT www daviescraig ...

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