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MG.60.N2.02 - VLT is a registered Danfoss trademark

VLT

® 

 5000 / VLT

® 

 6000 HVAC / VLT

® 

 8000 AQUA

DANGER

!

Rotating shafts and electrical equipment can
be hazardous. Therefore, it is strongly
recommended that all electrical work conform
to  the National Electrical Code (NEC) and all
local regulations. Installation, start-up and
maintenance should be performed only by
qualified personnel.

Factory recommended procedures, included in this manual,
should be followed. Always disconnect electrical power before
working on the unit.

Although shaft couplings or belt drives are generally not
furnished by the manufacturer, rotating shafts, couplings and
belts must be protected with securely mounted metal guards
that are of sufficient thickness to provide protection against
flying particles such as keys, bolts and coupling parts. Even
when the motor is stopped, it should be considered “alive”
as long as its controller is energized. Automatic circuits may
start the motor at any time. Keep hands away from the output
shaft until the motor has completely stopped and power is
disconnected from the controller.

Motor control equipment and electronic controls are
connected to hazardous line voltages. When servicing drives
and electronic controls, there will be exposed components
at or above line potential. Extreme care should be taken to
protect against shock. Stand on an insulating pad and make
it a habit to use only one hand when checking components.
Always work with another person in case of an emergency.
Disconnect power whenever possible to check controls or
to perform maintenance. Be sure equipment is properly
grounded. Wear safety glasses whenever working on electric
control or rotating equipment.

Safety Guidelines

1.

The drive must be disconnected from the AC line before
any service work is done.

2.

The “Stop/Off” key on the local control panel of the drive

Touching electrical parts may be fatal – even after equipment has been

disconnected from AC line. To be sure that capacitors have fully dis-

charged, wait 14 minutes after power has been removed before touching

any internal component.

DANGER

!

does not disconnect the equipment from the AC line and
is not to be used as a safety switch.

3.

Correct protective grounding of the equipment must be
established. The user must be protected against supply
voltage and the motor must be protected against
overload in accordance with applicable national and local
regulations.

4.

Ground currents are higher than 3 mA.

Warnings Against Unintended
Start

1.

While the drive is connected to the AC line, the motor
can be brought to a stop by means of external switch
closures, serial bus commands or references. If personal
safety considerations make it necessary to ensure that
no unintended start occurs, these stops are not sufficient.

2.

During programming of parameters, the motor may start.
Be certain that no one is in the area of the motor or
driven equipment when changing parameters.

3.

A motor that has been stopped may start unexpectedly
if faults occur in the electronics of the drive, or if an
overload, a fault in the supply AC line or a fault in the
motor connection or other fault  clears.

4.

If the “Local/Hand” key is activated, the motor can only
be brought to a stop by means of the “Stop/Off” key or
an external safety interlock.

NOTE:
It is responsibility of user or person installing
drive to provide proper grounding and branch
circuit protection for incoming power and
motor overload according to National Electrical
Code (NEC) and local codes.

The Electronic Thermal Relay (ETR) is UL listed. VLTs provide
Class 20 motor overload protection in accordance with the
NEC in single motor applications, when VLT 6000/8000
parameter 117 (VLT 5000 parameter 128) is set for ETR Trip 1
and parameter 105 is set for rated motor (nameplate) current.

Содержание VLT 6000 HVAC

Страница 1: ...VLT 5000 VLT 6000 HVAC VLT 8000 AQUA Rev 2004 03 11 www danfoss com drives 175R0948 MG60N202 MG60N202 Operating Instructions LonWorks FTP...

Страница 2: ...LonWorks FTP Option Card Instruction Manual...

Страница 3: ...done 2 The Stop Off key on the local control panel of the drive Touching electrical parts may be fatal even after equipment has been disconnected from AC line To be sure that capacitors have fully dis...

Страница 4: ...g Installation 10 Card Installation 10 Tools Required 10 VLT LonWorks Option Card 11 Installation Instructions 12 Network Initialization of LonWorks Option Card 19 Resource files 19 Free Topology Netw...

Страница 5: ...rks Network Configuration 25 Network Drive Control Input 26 Drive Feedback to Network 29 Drive Status Bit Definitions 31 Network Timer Functions 33 VLT Parameter Access 34 Parameter Access Error Codes...

Страница 6: ...tionandthe National Electrical Contractors Association of theUSA NECA Echelon LonTalk Neuron and LonWorks are registered trademarks of the Echelon Corporation VLT is a registered trademark of Danfoss...

Страница 7: ...nce is viewed in terms of transactions completed per second and response time Control systems do not need vast amounts of data but they do demand that the messages they send andreceiveareabsolutelycor...

Страница 8: ...service is acknowledged or end to end acknowledged service where a message is sent to a node or group of nodes and individual acknowledgments are ex pected from each receiver If an acknowledgment is n...

Страница 9: ...ssuming acknowledge or request response service For unacknowledged service an undetected collision means that the packet is not received and no retry is attempted knowledgments are generated by the ne...

Страница 10: ...nitially picks up the message It examines the source subnet field of the message and notes in its internal routing tables Learning Routers Source Echelon Corp that subnet 2 lies below it The router th...

Страница 11: ...ility of user or installer of VLT adjustable frequency drive to provide proper grounding and motor overload and branch protection according to National Electrical Code USA and local codes DANGER Wirin...

Страница 12: ...e Topology Model LEDs Terminal Connector Service Pin Switch SW1 Mounting Hole LEDs Terminal Connector Service Pin Switch SW3 Terminator Switch Ribbon Cable Socket to Memory Board Ribbon Cable Socket t...

Страница 13: ...oosen two captive screws C securing cassette to chassis 2 Disconnect Control Card Cassette IP20 NEMA 1 and Bookstyle Remove Local Control Panel LCP by pulling out from top of display A by hand LCP con...

Страница 14: ...same connec tions from which removed 4 Chassis Ground Connections Location of holes to mount grounding strips can vary with drive configuration When applicable remove mounting screws and washers loca...

Страница 15: ...rxT 20 screw driver 5 Install Chassis Ground Connections Ground Strips Attach ribbon cables between LonWorks control card and memory card Be sure exposed wire portion of ribbon cable A is facing front...

Страница 16: ...de of cassette and align screw holes 9 Insert LonWorks Card Route ribbon cables from LonWorks memory card through slot at side of control board cassette 8 Ribbon Cable Routing 7 Remove LCP Cradle IP20...

Страница 17: ...les Insert cables into corresponding sockets and fasten in accordance with directions in step 5 IP20 NEMA 1 and Bookstyle Insert cradle clips into holes in cassette Push down on cradle to snap it into...

Страница 18: ...into chassis 14 Install Ribbon Cables NOTE Ribbon cables must be recon nected to same connections from which removed IP20 NEMA 1 and IP54 NEMA 12 Springtensionclip A isusedasacable strain relief and...

Страница 19: ...nals C by firmly pressing them into connector receptacles A B C Connect signal wire NET A to terminal 79 and NET B to 80 of terminal connector In free topology model connections can be reversed IP20 N...

Страница 20: ...e drive without action beyond proper installation The card is then ready to be programmed for network operation The VLT LonWorks option supports three additional methods of addressing a node 1 Service...

Страница 21: ...these topologies The FTT transceiver located on the VLT LonWorks option card provides I O functions Flexible wiring capability simplifies system installation and makes it easy to add nodes for system...

Страница 22: ...tion is provided elsewhere in the network the termination function should be OFF Terminator switches position functions are provided in the table below Switch Position Functions Termination Pos 1 Pos...

Страница 23: ...owingspecificationsareforone network segment Multiple segments may be combined using repeaters to increase the number of nodes and distance Transmission Specifications Free Topology nodes run at 78 kb...

Страница 24: ...at a period greater than 2 seconds Flashing 5 times per second The response to the network management Wink command The VLT LonWorks node must be reset to leave the wink state OFF No power on board or...

Страница 25: ...hecksum Indicates watchdog timer resets occurring Possible corrupt EEPROM For Neuron 3150 chip based node use EEBLANK and follow reinitialization procedure Flashing at 1 second intervals Anytime Indic...

Страница 26: ...m 1 SNVT_rpm nciNmlSpeed 1 rpm 106 106 Min frequency1 SNVT_lev_percent nciMinSpeed 0 005 201 201 Max frequency1 SNVT_lev_percent nciMaxSpeed 0 005 202 202 Ramp up time 1 1 SNVT_time_sec NciRampUpTime...

Страница 27: ...e 1 Network variable nviRefPcnt is a signed value It represents the desired percentage of the VLT drive s reference range Range 163 840 163 835 All references provided to the drive are added to the to...

Страница 28: ...Setup 1 LSB Setup 2 MSB No function Jog 1 OFF Jog 2 OFF Data not valid No function 1 16 8 4 2 256 128 64 32 32768 Value 16384 8192 4096 2048 1024 512 No function Control Word Bit Descriptions for Coas...

Страница 29: ...OP Drive cannot run in AUTO mode but can run in HAND mode Parameter 504 DC Brake determines interaction with input 27 Drive Speed Setpoint With this input variable it is possible to give the Drive a S...

Страница 30: ...nt nvoOutputPcnt 0 005 163 835 163 840 Current1 SNVT_amp nvoDrvCurnt 0 1amps 3276 7 0 Energy SNVT_elec_kwh nvoDrvEnrg 1kWh 65 535 0 Power1 SNVT_power_kilo nvoDrvPwr 0 1kW 6553 5 0 Statusword SNVT_stat...

Страница 31: ...ine each bit Drive output 1 Network variable nvoOutputPcnt provides an analog indication of drive operation In open loop this is the drive output frequency in percentage within the reference range To...

Страница 32: ...1 16 normal Mtr Thermistor 12 8 no used 12 8 normal Motor thermal 13 4 normal Voltage Warn 13 4 normal Undervoltage 14 2 normal Current lim 14 2 normal Overvoltage 15 1 normal Therm Warning 15 1 norma...

Страница 33: ...Running 11 16 normal Over current 12 8 no used Stall Autostart 12 8 normal Torque limit 13 4 normal Voltage Warn 13 4 normal Motor Thermal 14 2 normal Current lim 14 2 normal Motor Overload 15 1 norm...

Страница 34: ...nd time This function sets the maximum time between transmissions for the network variables Drive Output 1 2 and 3 using the configuration network variable nciMaxSendT It can be used by the controller...

Страница 35: ...ce should compare the parameter number of the response message to the requested parameter number to determine that the information received is the requested information and not a response to another c...

Страница 36: ...and Response Examples Parameter 971 must be set to STORE ACTIVE SETUP for entering data values through LonWorks parameter access command in order to save changes in drive See parameter 971 in Paramet...

Страница 37: ...Cmd value 0 0 nvoParamCmd value 1 0 nvoParamCmd value 2 0 nvoParamCmd value 3 B4 hex 180 decimal The controller node receives the following parameter access response from the VLT nviParamResp learn LN...

Страница 38: ...ect alarm SNVT_alarm nvoAlarm Output A controller node error is written to VLT parameter 201 Output Frequency Low Limit with 80 0 Hz when the high limit is 60 Hz The conversionindexis 1 withconversion...

Страница 39: ...timeout 7 17 Standard bus timeout 8 16 Short circuit 9 15 Switch mode fault 10 14 Ground fault 11 13 Overcurrent 12 12 Torque limit 13 11 Motor thermistor 14 10 Motor overload 15 9 Inverter overload B...

Страница 40: ...addition to the parameters listed above the drive s control terminals issue digital inputs that control functions similar to those provided by nviStartStop nviResetFault and nviControlWord Parameters...

Страница 41: ...ocal control via the local control panel is enabled 3 Parameter 928 Access to process control is set to Disabled Normal control via the digital input terminals and the RS 485 interface is now enabled...

Страница 42: ...ter 804 is activated when bit 10 is 0 DataValue Disable DISABLE 0 Enable ENABLE 1 This parameter determines LonWorks control of the drive When Enable is selected drive parameters 503 through 508 deter...

Страница 43: ......

Страница 44: ...VLT 5000 VLT 6000 HVAC VLT 8000 AQUA Rev 2004 03 11 www danfoss com drives 175R0948 MG60N202 MG60N202 Operating Instructions LonWorks FTP...

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