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Contents

1 Introduction

1.1 Purpose of the Manual

1.2 Additional Resources

1.3 Document and Software Version

1.4 Approvals and Certifications

1.5 Disposal

2 Safety

2.1 Safety Symbols

2.2 Qualified Personnel

2.3 Safety Precautions

3 Mechanical Installation

3.1 Overview

3.2 Motor Coils (195N3110) and RFI 1B Filter (195N3103)

3.3 Terminal Cover

3.4 IP21 Solution

3.5 EMC Filter for Long Motor Cables

4 Electrical Installation

4.1 Electrical Installation in General

4.2 Power Cables

4.3 Mains Connection

4.4 Motor Connection

4.5 Parallel Connection of Motors

4.6 Motor Cables

4.7 Motor Thermal Protection

4.8 Control Cables

4.9 Grounding

4.10 EMC Emission

4.11 Extra Protection

4.12 EMC-Correct Electrical Installation

4.13 Fuses

4.14 RFI Switch (VLT 2880-2882 Only)

5 Control Panel Operations

5.1 Programming

5.1.1 Control Unit

5.1.2 Control Keys

5.1.3 Manual Initialisation

Contents

Quick Guide

MG28M202

Содержание VLT 2800

Страница 1: ...MAKING MODERN LIVING POSSIBLE Quick Guide VLT 2800 www danfoss com drives...

Страница 2: ......

Страница 3: ...ables 9 4 Electrical Installation 10 4 1 Electrical Installation in General 10 4 2 Power Cables 10 4 3 Mains Connection 12 4 4 Motor Connection 12 4 5 Parallel Connection of Motors 12 4 6 Motor Cables...

Страница 4: ...27 7 1 1 Mains Supply 200 240 V 27 7 1 2 Mains Supply 380 480 V 27 7 2 General Specifications 28 7 3 Special Conditions 32 7 3 1 Aggressive Environments 32 7 3 2 Derating for Ambient Temperature 32 7...

Страница 5: ...are available to understand advanced frequency converter functions and programming VLT 2800 Design Guide VLT 2800 Filter Instruction Brake Resistor Manual Profibus DP V1 Manual Profibus DP Manual VLT...

Страница 6: ...nce must be performed by qualified personnel only WARNING UNINTENDED START When the frequency converter is connected to AC mains DC power supply or load sharing the motor may start at any time Uninten...

Страница 7: ...the procedures in this manual CAUTION INTERNAL FAILURE HAZARD An internal failure in the frequency converter can result in serious injury when the frequency converter is not properly closed Before app...

Страница 8: ...with enclosure IP20 must be integrated in cabinets and panels IP20 is not suitable for remote mounting In some countries for example in the USA units with enclosure NEMA 1 are approved for remote moun...

Страница 9: ...AC VLT 2805 2815 200 191 75 60 168 7 5 4 5 8 4 4 5 VLT 2822 2840 267 5 257 90 70 168 8 6 5 5 11 4 5 5 5 VLT 2855 2875 267 5 257 140 120 168 8 6 5 5 11 4 5 5 5 VLT 2880 2882 505 490 200 120 244 7 75 7...

Страница 10: ...IP21 Solution Type Code number A B C VLT 2803 2815 200 240 V VLT 2805 2815 380 480 V 195N2118 47 80 170 VLT 2822 200 240 V VLT 2822 2840 380 480 V 195N2119 47 95 170 VLT 2840 200 240 V VLT 2822 PD2 VL...

Страница 11: ...b J K L M N 75 45 6 190 60 16 24 12 192H4720 A B C a D E F G 20 273 20 5 5 8 303 25 313 H I b J K L M N 90 50 6 257 70 16 24 12 192H4893 A B C a D E F G 20 273 20 5 5 8 303 25 313 H I b J K L M N 140...

Страница 12: ...Nm Torque Control Cables Nm 2803 2875 Power mains brake 0 5 0 6 0 22 0 25 Ground 2 3 2880 2882 2840 PD2 Power mains brake 1 2 1 5 Ground 2 3 4 2 Power Cables NOTICE The power terminals can be removed...

Страница 13: ...5 VLT 2840 200 240 V PD2 VLT 2880 2882 380 480 V Illustration 4 6 Electrical Connections VLT 2880 2882 and 2840 PD2 Fit screened armoured cable from the motor to the motor terminals of the frequency...

Страница 14: ...n in the VLT 2800 Design Guide for further details 4 4 Motor Connection Connect the motor to terminals 96 97 98 Connect ground to terminal 99 See chapter 7 2 General Specifications for correct dimensi...

Страница 15: ...lator or motor relay the screen must be continued at the lowest possible HF impedance 4 7 Motor Thermal Protection The electronic thermal relay in the frequency converter has received the UL approval...

Страница 16: ...ket for the relay must cover the first row of control card terminals otherwise the galvanic isolation PELV cannot be maintained Max cable diameter 4 mm 4 9 Grounding Comply with the following at insta...

Страница 17: ...borne 150 kHz 30 MHz Radiated 30 MHz 1 GHz Cable borne 150 kHz 30 MHz Radiated 30 MHz 1GHz 3 x 480 V version with 1B RFI filter Yes 50 m Yes 50 m Yes 50 m No Table 4 6 EMC Emission Compliance 1 For VL...

Страница 18: ...ood electrical contact from the installation plate through the installation screws to the metal cabinet of the frequency converter Use starwashers and galvanically conductive installation plates Do no...

Страница 19: ...JDDZ RK1 JDDZ 2805 2820 KTS R20 JKS 20 JJS 20 FNQ R 20 KTK R 20 LP CC 20 5017906 0 20 KLS R20 ATM R25 A6K 20R 2855 2875 KTS R25 JKS 25 JJS 25 5017906 0 25 KLS R25 ATM R20 A6K 25R 2880 2882 KTS R50 JK...

Страница 20: ...3 digits To see the value press CHANGE DATA The CHANGE DATA key is also used for confirming a change of parameter settings are used for selecting parameters and for changing parameter values These ke...

Страница 21: ...er is in Auto mode where the reference signal is given externally analog or digital via the control terminals However in Hand mode it is possible to give the reference signal locally via the control p...

Страница 22: ...rence 5 2 Motor Start Press START to start the motor Set the motor speed by adjusting parameter 003 Local Reference Check whether the direction of rotation of the motor shaft is clockwise If not excha...

Страница 23: ...eedback unit 013 Local Control 0 Local not active 1 Local control and open loop without slip compensation 2 Remote operated control and open loop without slip compensation 3 Local control as par 100 4...

Страница 24: ...0 000 Hz Par 100 1 3 Par 204 Ref MIN Par 415 Max Feedback 50 000 rpm par 416 206 Ramp Type 0 Linear 1 Sin shaped 2 Sin 2 207 Ramp up Time 1 0 02 3600 00 s 3 00 s VLT 2803 2875 10 00 2880 2882 208 Ramp...

Страница 25: ...min max 0 20 mA 2 External reference min max 4 20 mA 3 Feedback min max 0 20 mA 4 Feedback min max 4 20 mA 5 Output frequency 0 max 0 20 mA 6 Output frequency 0 max 4 20 mA 7 Output current 0 I INV 0...

Страница 26: ...428 F3 frequency par 104 427 U3 Voltage 0 0 999 0 V par 103 428 F3 Frequency Par 426 F2 frequency 1000 Hz par 104 437 Process PID Normal Inverse Control 0 Normal 1 Inverse 438 Process PID Anti Windup...

Страница 27: ...T X X Short circuit on the motor terminals or in the motor 17 Serial communication timeout STD BUS TIMEOUT X X No serial communication to the frequency converter 18 HPFB bus timeout HPFB TIMEOUT X X N...

Страница 28: ...in 3 ways 1 Via the operating key STOP RESET 2 Via a digital input 3 Via serial communication It is also possible to select an automatic reset in parameter 405 Reset function When a cross appears in b...

Страница 29: ...ency 95 95 95 95 95 95 95 95 95 Power loss at 100 load W 24 35 48 69 94 125 125 231 231 Weight kg 2 0 2 0 2 0 2 0 2 0 3 7 6 0 6 0 18 5 Enclosure type IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP 20 IP...

Страница 30: ...0 Supply voltage VLT 2805 2840 R5 380 400 V 10 Supply frequency 50 60 Hz 3 Hz Max imbalance on supply voltage 2 0 of rated supply voltage True Power Factor 0 90 nominal at rated load Displacement Powe...

Страница 31: ...ccuracy of analog inputs Max error 1 of full scale Scan interval 13 3 m The analog inputs are galvanically isolated from the supply voltage PELV and other high voltage terminals See section Galvanic I...

Страница 32: ...lly isolated from the supply voltage PELV but has the same potential as the analogue and digital inputs and outputs See section Galvanic Isolation in the Design Guide Control card 10 V DC output Termi...

Страница 33: ...speed Speed control range closed loop 1 120 of synchronous speed Speed accuracy open loop 150 3600 RPM Max error of 23 RPM Speed accuracy closed loop 30 3600 RPM Max error of 7 5 RPM All control char...

Страница 34: ...s on existing electrical installations 7 3 2 Derating for Ambient Temperature The ambient temperature measured over 24 hours should be at least 5 C lower than the max ambient temperature If the freque...

Страница 35: ...I IT mains 17 L Leakage current 5 M Mains connection 12 Mechanical installation 6 Menu mode 19 Motor cable 13 Motor coil 7 Motor connection 12 Motor thermal protection 13 Motors parallel connection 1...

Страница 36: ...to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of...

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