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p1

p2

1

5

4

2

3

6

8

VI.JA.G2.02  

©  Danfoss  11/2006

 

DH-SMT/SI 

Instructions 

Pilot-controlled PCVQ DN 100  - DN 250 (PN 16, PN 25)

Start-up

7.1  Required Static Pressure 

The static pressure 

p1

 in front of the controller 

must not fall below 1.5 bar (excess pressure). 

Non-observance may lead to cavitation and 

damages in the throttling element 

1

7.3  Filling the System

Note:

The controller 

4

  is closed when no pressure is 

applied and only opens with a defined flow in the 

bypass. 

The pilot controller 

5

 is closing on rising pressure. 

7.2  Leak and Pressure Tests

To avoid too high pressures at 

the diaphragm actuators, the 

following should be observed 

prior to any pressure tests:

Actuator of valve unit:

The admissible operating excess pressure in the 

actuator 

2

  is 25 bar 

1)

. For higher pressures, you 

must:

•  Remove the impulse tubes 3 at the actuator 

and close the connections with a stopper.

•  Prior to any leak or pressure test, the 

instructions in section 7.3 must be complied 
with. 

1)

  Pre-condition:  Same pressure on both sides of the diaphragm. 

If the pressure load is one-sided, the (+)diaphragm chamber 
may have an excess pressure of 1 bar in comparison to the 
(-)diaphragm chamber. 

To avoid too high pressure 

differences on the controller, 

observe the following sequence 

when starting-up !

This procedure guarantees that there is no 

overturn of the diaphragm in the valve and the 

actuators.

1.  Open units 

6

 of the system.

2.  Slowly open shut-off units in the supply 

flow 

7

  and the return flow 

8

.

7.4  Start-up 

During starting-up the filled system, open the 

units in  the same sequence as described in 

section 7.3. 

7.5  Putting out of operation 

When putting the system out of operation, first 

close the shut-off units in the supply flow and 

then those of the return flow. 

Содержание Pilot-controlled PCVQ

Страница 1: ...e Installation 4 6 5 Insulation 4 6 6 Installation Scheme 5 6 7 Assembly Drawings Dimensions 6 7 Start up 8 7 1 Required static Pressure 8 7 2 Leak and Pressure Test 8 7 3 Filling the System 8 7 4 Sta...

Страница 2: ...plates determine the use 3 Description 3 2 Mode of Operation The control unit consists of the PCV VFQ21 valve unit installed in the main pipe and AVP F installed as pilot controllers in the bypass In...

Страница 3: ...e rating plates and the PCV data sheet 5 Scope of Delivery DN 100 DN 125 Assembly kit valve unit PCV VFQ 21 Pilot controller DN 25 AVP F Throttling element Cu pipe 6 1 1500 mm Cu pipe 10 1 3000 mm DN...

Страница 4: ...ce Installation is only permitted in horizontal pipelines with the actuators hanging in a downward position The controller may be installed in the supply as well as in the return line 6 3 When install...

Страница 5: ...ring mounting Bypasscontroller PCVQ Throttling element Throttling valve Throttling valve only by DN 150 250 Valve unit PCV VFQ 21 Pilot controller AVP F DH SMT SI VI JA G2 02 Danfoss 11 2006 5 Instruc...

Страница 6: ...0 A 159 75 L1 DN 25 pipe 33 7 3 2 Material ST 35 8 not part of the delivery DN 25 SW 50 Pilot controller AVP F Throttling element 6 VI JA G2 02 Danfoss 11 2006 DH SMT SI Instructions Pilot controlled...

Страница 7: ...8 not part of the delivery DH SMT SI VI JA G2 02 Danfoss 11 2006 7 Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25 6 Assembly continuous DN 150 DN 250 Nominal diameter DN 100 125 150 200...

Страница 8: ...For higher pressures you must Remove the impulse tubes 3 at the actuator and close the connections with a stopper Prior to any leak or pressure test the instructions in section 7 3 must be complied w...

Страница 9: ...mber of rotations to the left 1 Unscrew cover 1 2 Loosen the counter nut 2 3 Choose diagram see section 7 7 Flow Adjusting Curves Observe e ecitve pressure pb 0 2 or 0 5 bar see rating plate on the ac...

Страница 10: ...N 200 kvs 450 DN 250 kvs 630 0 20 40 60 80 100 120 140 160 180 200 0 1 2 3 4 5 6 7 8 9 10 DN 200 DN 250 pb 0 2 necessary rotations of the adjustingthrottle 4 Example Ventil DN 200 required ow rate lim...

Страница 11: ...ely opened so that the ow rate is not restricted by a unit The adjustment can also be carried out via a bypass 3 5 Adjust the ow rate limitation by turning the adjusting throttle 6 Turning to the righ...

Страница 12: ...turning it to the right by means of a wrench SW5 to its stop Then unscrew valve spindle by turning it to the left by approx 10 rotations Increase of damping e g necessary in case of pressure vibration...

Страница 13: ...e Flow rate is too low Valve plug of the pilot valve AVP F does not open Valve seat or plug is dirty or damaged trim is dirty 1 Remove impulse tube 2 Dismount actuator and trim Procedure see section 9...

Страница 14: ...of the actuator 4 are not screwed to eachother Dismounting 1 Dismount impulse tubes 2 Support actuator below or by a second person as the springs 1 are pre stressed 3 Loosen union nut 2 4 Remove actu...

Страница 15: ...e stressed Secure against dropping down before unscrewing 3 Screw the stem of the actuators 4 out of the valve stem 3 by turning the actuator to the left Mounting 1 Place actuator at the valve and pus...

Страница 16: ...he Danfoss service personnel Removing the trim Valves DN 100 125 1 Dismount actuator 1 see section 9 1 2 Unscrew hexagon head cap screw 2 3 Remove bonnet 3 4 Take out trim 4 Prior to installation Clea...

Страница 17: ...ting 1 Place actuator at the valve and align observe position of the impulse tube connections 2 Screw on union nut 1 and tighten torque 100 Nm AVP F DN 25 AVP F DN 40 Dismounting 1 Unscrew actuator se...

Страница 18: ...18 VI JA G2 02 Danfoss 11 2006 DH SMT SI Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25...

Страница 19: ...DH SMT SI VI JA G2 02 Danfoss 11 2006 19 Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25...

Страница 20: ...20 VI JA G2 02 Danfoss 11 2006 DH SMT SI Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25...

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