background image

pin only

weld

do NOT

weld

1

2

VI.JA.G2.02  

©  Danfoss  11/2006

 

DH-SMT/SI 

Instructions 

Pilot-controlled PCVQ DN 100  - DN 250 (PN 16, PN 25)

Assembly

6.1  Prior to Assembly: 

Depressurized system before any 

assembly work !

 CAUTION!

•  Clean pipeline system.  
•  Install strainer in front of the controller. 
•  Install shut-off units in front of and behind 

the controller.

6.2  Installation Position, Installation Place

•  Installation is only permitted in horizontal 

pipelines with the actuators hanging in a 
downward position. 

•  The controller may be installed in the 

supply as well as in the return line. 

6.3  When installing:

•  Observe direction of flow.
•  Design with welded ends:

•  Loads on the valve body and the throttle 

element by the pipes are not permitted. 

6.4  Impulse Tube Installation 

See installation scheme, section 6.6.

For CU pipes Ø 10 × 1, insert sockets 

1

 on both 

sides.

Care for correct position of the cutting rings 

2

.

6.5  Insulation

The diaphragm actuators must not be insulated 

when insulating system parts. 

Содержание Pilot-controlled PCVQ

Страница 1: ...e Installation 4 6 5 Insulation 4 6 6 Installation Scheme 5 6 7 Assembly Drawings Dimensions 6 7 Start up 8 7 1 Required static Pressure 8 7 2 Leak and Pressure Test 8 7 3 Filling the System 8 7 4 Sta...

Страница 2: ...plates determine the use 3 Description 3 2 Mode of Operation The control unit consists of the PCV VFQ21 valve unit installed in the main pipe and AVP F installed as pilot controllers in the bypass In...

Страница 3: ...e rating plates and the PCV data sheet 5 Scope of Delivery DN 100 DN 125 Assembly kit valve unit PCV VFQ 21 Pilot controller DN 25 AVP F Throttling element Cu pipe 6 1 1500 mm Cu pipe 10 1 3000 mm DN...

Страница 4: ...ce Installation is only permitted in horizontal pipelines with the actuators hanging in a downward position The controller may be installed in the supply as well as in the return line 6 3 When install...

Страница 5: ...ring mounting Bypasscontroller PCVQ Throttling element Throttling valve Throttling valve only by DN 150 250 Valve unit PCV VFQ 21 Pilot controller AVP F DH SMT SI VI JA G2 02 Danfoss 11 2006 5 Instruc...

Страница 6: ...0 A 159 75 L1 DN 25 pipe 33 7 3 2 Material ST 35 8 not part of the delivery DN 25 SW 50 Pilot controller AVP F Throttling element 6 VI JA G2 02 Danfoss 11 2006 DH SMT SI Instructions Pilot controlled...

Страница 7: ...8 not part of the delivery DH SMT SI VI JA G2 02 Danfoss 11 2006 7 Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25 6 Assembly continuous DN 150 DN 250 Nominal diameter DN 100 125 150 200...

Страница 8: ...For higher pressures you must Remove the impulse tubes 3 at the actuator and close the connections with a stopper Prior to any leak or pressure test the instructions in section 7 3 must be complied w...

Страница 9: ...mber of rotations to the left 1 Unscrew cover 1 2 Loosen the counter nut 2 3 Choose diagram see section 7 7 Flow Adjusting Curves Observe e ecitve pressure pb 0 2 or 0 5 bar see rating plate on the ac...

Страница 10: ...N 200 kvs 450 DN 250 kvs 630 0 20 40 60 80 100 120 140 160 180 200 0 1 2 3 4 5 6 7 8 9 10 DN 200 DN 250 pb 0 2 necessary rotations of the adjustingthrottle 4 Example Ventil DN 200 required ow rate lim...

Страница 11: ...ely opened so that the ow rate is not restricted by a unit The adjustment can also be carried out via a bypass 3 5 Adjust the ow rate limitation by turning the adjusting throttle 6 Turning to the righ...

Страница 12: ...turning it to the right by means of a wrench SW5 to its stop Then unscrew valve spindle by turning it to the left by approx 10 rotations Increase of damping e g necessary in case of pressure vibration...

Страница 13: ...e Flow rate is too low Valve plug of the pilot valve AVP F does not open Valve seat or plug is dirty or damaged trim is dirty 1 Remove impulse tube 2 Dismount actuator and trim Procedure see section 9...

Страница 14: ...of the actuator 4 are not screwed to eachother Dismounting 1 Dismount impulse tubes 2 Support actuator below or by a second person as the springs 1 are pre stressed 3 Loosen union nut 2 4 Remove actu...

Страница 15: ...e stressed Secure against dropping down before unscrewing 3 Screw the stem of the actuators 4 out of the valve stem 3 by turning the actuator to the left Mounting 1 Place actuator at the valve and pus...

Страница 16: ...he Danfoss service personnel Removing the trim Valves DN 100 125 1 Dismount actuator 1 see section 9 1 2 Unscrew hexagon head cap screw 2 3 Remove bonnet 3 4 Take out trim 4 Prior to installation Clea...

Страница 17: ...ting 1 Place actuator at the valve and align observe position of the impulse tube connections 2 Screw on union nut 1 and tighten torque 100 Nm AVP F DN 25 AVP F DN 40 Dismounting 1 Unscrew actuator se...

Страница 18: ...18 VI JA G2 02 Danfoss 11 2006 DH SMT SI Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25...

Страница 19: ...DH SMT SI VI JA G2 02 Danfoss 11 2006 19 Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25...

Страница 20: ...20 VI JA G2 02 Danfoss 11 2006 DH SMT SI Instructions Pilot controlled PCVQ DN 100 DN 250 PN 16 PN 25...

Отзывы: