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17

17

Danfoss District Energy 

145X2085  /  AQ428255318526en-010101 DKDHR

Instructions 

 

 

Akva Lux II TDv

Maintenance work

Is only to be carried out by qualified and authorised personnel.

Inspection

The substation should be checked regularly by authorised person-

nel. Any necessary maintenance must be performed in accordance

with the instructions in this manual and other sets of instructions.

During service the dirt strainers are to be cleaned – including the 

filter on the controller, all pipe connections must be tightened and 

the safety valve, if any, must be function tested by turning the lever.

Rinsing/cleaning of plate heat exchanger

To clean the plate heat exchanger, rinse it by running clean water 

through the exchanger at high speed and in the opposite direction 

to the normal flow. This will remove any dirt deposits that may have 

built up in the exchanger. If rinsing with clean water is not sufficient, 

the exchanger can also be cleaned by circulating a cleaning agent 

approved by Danfoss (e.g. Kaloxi or Radiner Fl cleaning fluid) through 

the exchanger. Both these cleaning fluids are environmentally friendly 

and can be disposed off through the standard sewer system. After 

use of a cleaning fluid, the plate heat exchanger must be rinsed 

thoroughly with clean water.

Acidification of brazed plate heat exchanger

As a starting point, we do not recommend acidification of the 

exchanger. Deposits of limescale may build up in plate heat exchangers 

for domestic hot water on account of the large temperature 

fluctuations, and because aerated water is used on the secondary 

side. If it becomes necessary to clean the exchanger with acid, this 

can be done as shown on the drawing to the right. Brazed plate heat 

exchangers can withstand rinsing with a dilute acid solution - e.g. 

5% formic, acetic or phosphoric acid).

Measures after maintenance work

After maintenance work and before commissioning:

–   Check that all screwed connections are tight.

–   Check that all safety features, covers, that were removed, have 

been replaced properly.

–   Clean the working area and remove any spilled materials.

–   Clear all tools, materials and other equipment from the working 

area.

–   Connect to energy supply and check for leaks.

–   Vent the system.

–   Carry out any necessary adjustment again.

–   Make sure that all safety features on the device and the system 

work properly.

Meter reading

The caretaker/owner must perform visual checking and reading of

the district heating meter at short, regular intervals. (The meter is

not a part of the delivery from Danfoss).

Service procedures must only be performed by trained, authorised

personnel. 

NB! Excessive consumption for whatever reason is not covered by

the Danfoss warranty.

Cooling / Return temperature reading

Cooling – i.e. the difference between the supply and return tempera-

ture of the district heating water – has a significant effect on overall 

energy economy. Therefore, it is important to focus on the supply 

and return temperature in the heating system. The difference should 

typically be 30–35°C. Please note that a low district heating return 

temperature is directly related to the return temperature from the 

heating circuit and the return temperature of the circulation water.

It is therefore important to focus on these return temperatures.

 

12. MAINTENANCE

Содержание Akva Lux II TDv

Страница 1: ...Dv Fully insulated district heating substation for district heating and in stantaneous DHW Fullyinsulateddistrictheatingsubstationforlow temperaturedistrictheatingandinstantaneousdomestichotwater Akva...

Страница 2: ...ple 8 7 0 General 9 8 0 Recirculation 10 9 0 Safety set 13 10 0 Adjustment and commissioning 14 11 0 Domestic hot water 16 12 0 Maintenance 17 13 0 Troubleshooting 19 14 0 EU Declaration of conformity...

Страница 3: ...red in a dry heated i e frost free room Relative humidity max 80 and storage temperature 5 70 C Theunitsmustnotbestackedhigherthanthelimitatthefactory max 8layers Unitssuppliedincardboardpackagingmust...

Страница 4: ...rictheatingsta tionsandplumbinginstallations Equipotentialbondingshouldbeinac cordancewiththeprovisions60364 4 41 2007andIEC60364 5 54 2011 Binding point is marked with a grounding symbol on the botto...

Страница 5: ...eaththeunit foruseonDHWandheatingsystemswithconcealedpipeinstallations Heat exchanger for DHW heating The substation is based on a brazed highly efficient plate heat exchanger which is controlled by a...

Страница 6: ...ax 8mm screws expansion bolts or similar 2 Close all shut off valves before the water heater is connected to the household piping 3 Tighten all pipe connections as they may have loosened during trans...

Страница 7: ...afety set for mounting underneath substation 145H3001 Actuator TWA Q for zone valve Supplement for stainless steel HEX XB 06H 1 26StS 26 pl Supplement for stainless steel HEX XB 06H 1 40StS 40 pl 5 MA...

Страница 8: ...Akva Lux II TDv DH Return DHW DCW DH Supply 2 Plate heat exchanger DHW 4 Differential pressure controller AVPL 5 Strainer 38 DHW controller PTC2 P 40 Danfoss FJVR for bypass circ 52 Zone valve RA C D...

Страница 9: ...a Lux II TDv substations can be removed without using tools Take hold of the air duct in the top and bottom of the front insulation section and pull carefully forward until the front insulation sectio...

Страница 10: ...ted on the circulation pipe of the substation Seepages10to12forinformationaboutpreparation ofsubstationforandconnectiontotheDHWrecirculationsystem Remember always to mount circulation pump and non ret...

Страница 11: ...controller Fig 3 Mount circulation hose end B1 in controller Fig 4 Unscrew the 3 screws on locking rail Fig 5 Demount locking rail Fig 6 Demount support rail as shown Fig 7 GB Place bracket C on suppo...

Страница 12: ...port rail Fig 14 Fit new capillary tube G on nipple B by means of union nut and cutting ring H Tighten with single end wrench Fig 15 Fit the other end of the capillary tube G on T piece by means of un...

Страница 13: ...ems with recirculation For mounting underneath unit Please note that the safety kit shown can be used on different unit types and that there may therefore be components pipe pieces that should not be...

Страница 14: ...just ment is made according to the instructions in this manual Commissioning Commission the substation in accordance with the instruction manual Heating circuit Differential Pressure Controller The di...

Страница 15: ...s controlled by the room thermostat and radiator thermostats Please note that the room thermostat keeps the temperature at a constant level in the whole apartment according to the set room parameters...

Страница 16: ...Thetemperature must never exceed 55 C to prevent limescale deposits building up in the water heater Bypass thermostat default As a standard the substation is equipped with a bypass thermostat Danfoss...

Страница 17: ...cause aerated water is used on the secondary side If it becomes necessary to clean the exchanger with acid this canbedoneasshownonthedrawingtotheright Brazedplateheat exchangers can withstand rinsing...

Страница 18: ...e component in question Clean all dirt filters strainers in the substation Replace any filters that are not intact Check that any electrical cables are in ser viceable condition and that it is possibl...

Страница 19: ...ctions Poor cooling Insufficient heating surface radiators too small compared to the total heating requirement of the building Poor utilisation of the existing heating sursurface Increase total heatin...

Страница 20: ...in the pump housing No hot water Dirt strainer in the district heating sup ply line clogged Defective DHW controller Defective sensor PTC2 Clean the dirt strainer Check controller settings You may con...

Страница 21: ...eat exchanger Short circuited heat exchanger Clean heat exchanger with acid solution or replace heat exchanger Replace heat exchanger Discoloured water for a longer period Short circuited heat exchang...

Страница 22: ...22 DKDHR 145X2085 AQ428255318526en 010101 Danfoss District Energy Instructions Akva Lux II TDv 14 EU DECLARATION OF CONFORMITY...

Страница 23: ...ions and the applicable legislation in every respect Installation and commissioning must only be performed by trained authorised personnel The substation is checked in the factory for leaks before del...

Страница 24: ...o 0 5 Good corrosion resistance o Corrosion could happen when more parameters are evaluated with o o Risk of corrosion Use is not recommended Hardness ration limits defined per experience and interna...

Страница 25: ...25 25 Danfoss District Energy 145X2085 AQ428255318526en 010101 DKDHR Instructions Akva Lux II TDv...

Страница 26: ...26 DKDHR 145X2085 AQ428255318526en 010101 Danfoss District Energy Instructions Akva Lux II TDv...

Страница 27: ...27 27 Danfoss District Energy 145X2085 AQ428255318526en 010101 DKDHR Instructions Akva Lux II TDv...

Страница 28: ...28 DKDHR 145X2085 AQ428255318526en 010101 Danfoss District Energy Instructions Akva Lux II TDv...

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