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19 Maintenance and service

Installer and user reference guide

65

RXYSQ8~12TMY1B
VRV IV-S system air conditioner
4P404225-1B – 2016.03

19.1

Maintenance after a long stop
period

E.g., at the beginning of the season.

▪ Check  and  remove  everything  that  might  be  blocking  inlet  and

outlet vents of indoor units and outdoor units.

▪ Clean air filters and casings of indoor units. Contact your installer

or  maintenance  person  to  clean  air  filters  and  casings  of  the
indoor  unit.  Maintenance  tips  and  procedures  for  cleaning  are
provided in the installation/operation manuals of dedicated indoor
units.  Make  sure  to  install  cleaned  air  filters  back  in  the  same
position.

▪ Turn  on  the  power  at  least  6  hours  before  operating  the  unit  in

order  to  ensure  smoother  operation.  As  soon  as  the  power  is
turned on, the user interface display appears.

19.2

Maintenance before a long stop
period

E.g., at the end of the season.

▪ Let the indoor units run in fan only operation for about half a day in

order  to  dry  the  interior  of  the  units.  Refer  to 

"17.2.2  About

cooling,  heating,  fan  only,  and  automatic  operation"  on  page  62

for details on fan only operation.

▪ Turn off the power. The user interface display disappears.

▪ Clean air filters and casings of indoor units. Contact your installer

or  maintenance  person  to  clean  air  filters  and  casings  of  the
indoor  unit.  Maintenance  tips  and  procedures  for  cleaning  are
provided in the installation/operation manuals of dedicated indoor
units.  Make  sure  to  install  cleaned  air  filters  back  in  the  same
position.

19.3

About the refrigerant

This  product  contains  fluorinated  greenhouse  gases.  Do  NOT  vent
gases into the atmosphere.

Refrigerant type: R410A

Global warming potential (GWP) value: 2087.5

NOTICE

In  Europe,  the 

greenhouse  gas  emissions

  of  the  total

refrigerant  charge  in  the  system  (expressed  as  tonnes
CO

2

-equivalent)  is  used  to  determine  the  maintenance

intervals. Follow the applicable legislation.

Formula  to  calculate  the  greenhouse  gas  emissions:

GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000

Please contact your installer for more information.

WARNING

The  refrigerant  in  the  air  conditioner  is  safe  and  normally
does  not  leak.  If  the  refrigerant  leaks  in  the  room,  contact
with a fire of a burner, a heater or a cooker may result in a
harmful gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room and contact the dealer where you purchased the unit.

Do  not  use  the  air  conditioner  until  a  service  person
confirms  that  the  portion  where  the  refrigerant  leaks  is
repaired.

19.4

After-sales service and warranty

19.4.1

Warranty period

▪ This  product  includes  a  warranty  card  that  was  filled  in  by  the

dealer  at  the  time  of  installation.  The  completed  card  has  to  be
checked by the customer and stored carefully.

▪ If  repairs  to  the  air  conditioner  are  necessary  within  the  warranty

period, contact your dealer and keep the warranty card at hand.

19.4.2

Recommended maintenance and
inspection

Since  dust  collects  when  using  the  unit  for  several  years,
performance  of  the  unit  will  deteriorate  to  some  extent.  As  taking
apart and cleaning interiors of units requires technical expertise and
in  order  to  ensure  the  best  possible  maintenance  of  your  units,  we
recommend to enter into a maintenance and inspection contract on
top  of  normal  maintenance  activities.  Our  network  of  dealers  has
access  to  a  permanent  stock  of  essential  components  in  order  to
keep  your  air  conditioner  in  operation  as  long  as  possible.  Contact
your dealer for more information.

When asking your dealer for an intervention, always state:

▪ The complete model name of the air conditioner.

▪ The manufacturing number (stated on the nameplate of the unit).

▪ The installation date.

▪ The symptoms or malfunction, and details of the defect.

WARNING

▪ Do not modify, disassemble, remove, reinstall or repair

the unit yourself as incorrect dismantling or installation
may  cause  an  electric  shock  or  fire.  Contact  your
dealer.

▪ In case of accidental refrigerant leaks, make sure there

are  no  naked  flames.  The  refrigerant  itself  is  entirely
safe,  non-toxic  and  non-combustible,  but  it  will
generate  toxic  gas  when  it  accidentally  leaks  into  a
room  where  combustible  air  from  fan  heaters,  gas
cookers,  etc.  is  present.  Always  have  qualified  service
personnel  confirm  that  the  point  of  leakage  has  been
repaired or corrected before resuming operation.

19.4.3

Recommended maintenance and
inspection cycles

Be  aware  that  the  mentioned  maintenance  and  replacement  cycles
do not relate to the warranty period of the components.

Component

Inspection

cycle

Maintenance cycle

(replacements and/or

repairs)

Electric motor

1 year

20,000 hours

PCB

25,000 hours

Heat exchanger

5 years

Sensor (thermistor, etc.)

5 years

User interface and switches

25,000 hours

Drain pan

8 years

Expansion valve

20,000 hours

Solenoid valve

20,000 hours

The table assumes the following conditions of use:

▪ Normal  use  without  frequent  starting  and  stopping  of  the  unit.

Depending  on  the  model,  we  recommend  not  starting  and
stopping the machine more than 6 times/hour.

Содержание VRV IV-S

Страница 1: ...Installer and user reference guide VRV IV S system air conditioner English Installer and user reference guide VRV IV S system air conditioner RXYSQ8TMY1B RXYSQ10TMY1B RXYSQ12TMY1B...

Страница 2: ...Using the stop valve and service port 18 6 4 6 To remove the pinched pipes 19 6 4 7 To connect the refrigerant piping to the outdoor unit 20 6 4 8 To connect the refrigerant branching kit 21 6 5 Chec...

Страница 3: ...2 1 Symptom The system does not operate 67 20 2 2 Symptom Fan operation is possible but cooling and heating do not work 67 20 2 3 Symptom The fan strength does not correspond to the setting 68 20 2 4...

Страница 4: ...e unit contact your dealer NOTICE Improper installation or attachment of equipment or accessories could result in electric shock short circuit leaks fire or other damage to the equipment Only use acce...

Страница 5: ...ere is no oxygen in the system Refrigerant may only be charged after performing the leak test and the vacuum drying In case re charge is required refer to the nameplate of the unit It states the type...

Страница 6: ...y electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the power terminal block slac...

Страница 7: ...ion about Unpacking and handling the units Removing the accessories from the units Removing the transportation stay Keep the following in mind At delivery the unit must be checked for damage Any damag...

Страница 8: ...12 HP 25 4 mm g Cable tie 3 2 4 To remove the transportation stay Only for RXYSQ10 12 NOTICE If the unit is operated with the transportation stay attached abnormal vibration or noise may be generated...

Страница 9: ...nd is depending on both outdoor unit model and indoor unit model combinations VRV direct expansion DX indoor units air to air applications SA RA Sky Air Residential Air direct expansion DX indoor unit...

Страница 10: ...location where the hot cold air discharged from the unit or the operation noise will NOT disturb anyone Heat exchanger fins are sharp and injury is possible Choose an installation location where ther...

Страница 11: ...nd or to contact your dealer for further advice 5 2 3 Securing safety against refrigerant leaks About safety against refrigerant leaks The installer and system specialist shall secure safety against l...

Страница 12: ...ation exceeds the maximum concentration level a ventilation opening to the adjacent room shall be made Formula F G H F Total volume of refrigerant in the refrigerant system G Size m3 of smallest room...

Страница 13: ...between outdoor unit and first refrigerant branch kit When the equivalent pipe length between outdoor and indoor units is 90 m or more the size of the main pipes both gas side and liquid side must be...

Страница 14: ...290 290 x 390 KHRQ22M64H INFORMATION Maximum 8 branches can be connected to a header 5 3 5 Refrigerant piping length and height difference The piping lengths and height differences must comply with t...

Страница 15: ...net joint Refnet header BP box 1 8 VRV DX indoor units 11 18 RA DX indoor units 5 4 Preparing electrical wiring 5 4 1 About electrical compliance This equipment complies with EN IEC 61000 3 12 provide...

Страница 16: ...the indoor unit 6 2 Opening the units 6 2 1 About opening the units At certain times you have to open the unit Example When connecting the refrigerant piping When connecting the electrical wiring Whe...

Страница 17: ...t does not become slippery in case of ambient freezing temperatures If you install the unit on a frame install a waterproof plate within 150 mm of the bottom side of the unit in order to prevent the i...

Страница 18: ...h the pipe 1 month Pinch or tape the pipe Indoor unit Regardless of the period INFORMATION Do NOT open the refrigerant stop valve before checking the refrigerant piping When you need to charge additio...

Страница 19: ...amage it After handling the stop valve make sure to tighten the stop valve cover securely For the tightening torque refer to the table below Check for refrigerant leaks after tightening the stop valve...

Страница 20: ...e sure that the field installed piping does not touch other pipes the bottom panel or side panel Especially for the bottom and side connection be sure to protect the piping with suitable insulation to...

Страница 21: ...int mounted horizontally 6 5 Checking the refrigerant piping 6 5 1 About checking the refrigerant piping Refrigerant piping works are finished The indoor units and or outdoor unit were already powered...

Страница 22: ...stallation manual for more details Leak test and vacuum drying should be done before the power supply is set to the unit If not see also the flow chart earlier described in this chapter see 6 5 1 Abou...

Страница 23: ...ermining how much you have to charge additionally 2 Charging additional refrigerant pre charging and or charging 3 Filling in the fluorinated greenhouse gases label and fixing it to the inside of the...

Страница 24: ...frigerant R410A tank siphon system e Vacuum pump f Liquid line stop valve g Gas line stop valve A Valve A B Valve B C Valve C 2 Open valves C and B 3 Pre charge refrigerant until the determined additi...

Страница 25: ...ated greenhouse gases 2 1 1 1 2 2 kg tCO2 eq GWP kg 1000 kg kg GWP XXX RXXX a f c d e a If a multilingual fluorinated greenhouse gases label is delivered with the unit see accessories peel off the app...

Страница 26: ...copper wires Make sure the field wiring complies with the applicable legislation All field wiring must be performed in accordance with the wiring diagram supplied with the product NEVER squeeze bundl...

Страница 27: ...nd fasten the terminal with the appropriate tool b a a Stranded conductor wire b Round crimp style terminal Use the following methods for installing wires Wire type Installation method Single core wir...

Страница 28: ...b a b 2 3 1 In case of RXYSQ10 12 a b a Power supply cable b Transmission wiring cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions c...

Страница 29: ...n off site on PC and afterwards upload the configuration to the system See also 7 2 9 To connect the PC configurator to the outdoor unit on page 36 Mode 1 and 2 Mode Description Mode 1 monitoring sett...

Страница 30: ...de 2 Initialisation default situation NOTICE Be sure to turn on the power 6 hours before operation in order to have power running to the crankcase heater and to protect the compressor Turn on the powe...

Страница 31: ...Mode 2 in case of RXYSQ8 You can change the value of setting 2 8 Te target temperature during cooling operation to 4 8 C as follows Action Button display 1 Start from the default situation 2 Select mo...

Страница 32: ...its F1 F2 communication line Setting Value Description 1 14 Shows the latest malfunction code When the latest malfunction codes were reset by accident on an indoor unit user interface they can be chec...

Страница 33: ...40 Shows the current cooling comfort setting For more information see setting 2 81 1 41 Shows the current heating comfort setting For more information see setting 2 82 7 2 8 Mode 2 Field settings In...

Страница 34: ...refrigerant circuit so the reclaim of refrigerant or vacuuming process can be done properly 0 default binary 1 default Deactivated 1 binary 2 Activated To stop the refrigerant recovery vacuuming mode...

Страница 35: ...e power consumption limitation operation no external control adaptor is required to perform power consumption limitation If the system always needs to be running under power consumption limitation con...

Страница 36: ...which is also related to the outdoor ambient conditions E g when your system is operating in cooling you do not need as much cooling under low outdoor ambient temperatures e g 25 C as under high outd...

Страница 37: ...d to go up to 46 C on temporary base depending on the situation When the request from the indoor units becomes more moderate the system will eventually go to the steady state condition which is define...

Страница 38: ...porating temperature Quick Powerful Mild Room temperature evolution A B C D E F A Indoor unit set temperature B Operation start C Operating time D Mild E Quick F Powerful 7 3 4 Example Automatic mode...

Страница 39: ...abnormal noises and vibrations when starting up the unit Field wiring Be sure that the field wiring has been carried out according to the instructions described in the chapter 6 8 Connecting the elect...

Страница 40: ...ay on the user interface of indoor units Steps during the automatic system test run procedure Step Description Control before start up pressure equalisation Cooling start up control Cooling stable con...

Страница 41: ...case of problems Show the user what to do in relation to maintaining the unit 10 Maintenance and service NOTICE Maintenance must be done by an authorised installer or service agent We recommend to do...

Страница 42: ...ted 2 Evacuate the system with a vacuum pump 3 Press BS1 in case of RXYSQ8 or BS3 in case of RXYSQ10 12 to stop vacuuming mode 10 4 2 To recover refrigerant This should be done by a refrigerant reclai...

Страница 43: ...circuit A1P X29A Check connection on PCB or actuator Suction temperature sensor malfunction R2T A1P X30A R7T A1P X30A Check connection on PCB or actuator Liquid temperature sensor after subcool HE mal...

Страница 44: ...ck connection on PCB or actuator Discharge temperature too high R21T Stop valve closed Refrigerant shortage Open stop valves Check refrigerant amount recharge unit Compressor casing temperature too hi...

Страница 45: ...ck Q1 Q2 wiring System test run abnormal ending Execute test run again Warning faulty wiring to Q1 Q2 Check Q1 Q2 wiring Malfunction code faulty wiring to Q1 Q2 Check Q1 Q2 wiring Too many indoor unit...

Страница 46: ...it RXYSQ8 dimensions in mm 191 142 67 95 940 223 30 16 55 350 160 95 61 55 145 160 30 68 89 84 68 19 48 44 53 90 13 67 80 54 395 47 52 1430 54 95 60 320 89 620 151 19 16 96 30 345 355 h h h 3D068441G...

Страница 47: ...98 80 19 95 53 626 633 89 3D083088A f f g a b d h f c e i j a Gas pipe connection brazing 10 HP 22 2 12 HP 25 4 b Liquid pipe connection brazing 10 HP 9 5 12 HP 12 7 c Service port high pressure in th...

Страница 48: ...000 500 B D 100 1000 B D E HB HD HB HU 250 1000 1000 500 HU HB HU 250 1250 1000 500 HB HU HB HD HD HU 100 1000 1000 500 HU HD HU 200 1000 1000 500 HD HU 200 1700 1000 500 HU a b 100 100 c d e eB eD A...

Страница 49: ...2 A1 If there is danger of drainage dripping and freezing between the upper and lower units A2 Then install a roof between the upper and lower units Install the upper unit high enough above the lower...

Страница 50: ...efrigerant charge f Stop valve gas g Stop valve liquid h Cable tie mountings to fix the field wiring with cable ties to ensure stress relief i Subcool heat exchanger j Accumulator k Fan A1P Printed ci...

Страница 51: ...t refrigerant charge g Stop valve liquid h Stop valve gas i Cable tie mountings to fix the field wiring with cable ties to ensure stress relief j Switch box cooling k Accumulator l Fan A1P Printed cir...

Страница 52: ...alve g Heat exchanger h Service port high pressure i Oil separator j Capillary tube 2 k Service port refrigerant charge M1C Compressor M1F M2F Fan motor R1T Thermistor air R2T Thermistor suction 1 R3T...

Страница 53: ...ressure i Check valve j Oil separator k Capillary tube 2 l Accumulator m Service port refrigerant charge M1C Compressor M1F M2F Fan motor R1T Thermistor air R21T Thermistor discharge R3T Thermistor su...

Страница 54: ...GRN YLW BLK BLU WHT RED GRN 2D094434 1 t t t t t t t F1 F2 3 MS 3 MS 3 WHT RED WHT RED WHT RED TO MULTI UNIT TO OUT D TO IN D INDOOR OUTDOOR Note 5 TERMINAL OF M1C LAYOUTOF M1F M2F M1C L1R EL COMPO BO...

Страница 55: ...r R2 R3 Resistor R24 Resistor current sensor A4P A5P R95 Resistor current limiting R1T Thermistor air R2T Thermistor suction 1 R3T Thermistor discharge R4T Thermistor heat exchanger de icer R5T Thermi...

Страница 56: ...HT RED WHT RED WHT RED X4A WHT L2B BLK R8T t t t t t t MS 3 3D094435 1 MS 3 MS 3 TO OUT D TO IN D TERMINAL OF M1C DETAIL OF El COMPO BOX LAYOUT OF M1F M2F M1C X1M EL COMPO BOX OUTER SHELL EL COMPO BOX...

Страница 57: ...rmistor suction R4T Thermistor heat exchanger liquid pipe R5T Thermistor liquid pipe R6T Thermistor subcool heat exchanger R7T Thermistor heat exchanger de icer R8T Thermistor M1C body R1 Resistor cur...

Страница 58: ...Cooling T3 a Capacity 17 0 kW 20 0 kW 24 0 kW EER 2 93 2 85 2 79 Power input 5 80 kW 7 02 kW 8 60 kW Cooling T2 a Capacity 15 0 kW 17 0 kW 20 0 kW EER 2 81 2 50 2 51 Power input 5 34 kW 6 80 kW 7 97 k...

Страница 59: ...level is an absolute value that a sound generates g Sound pressure level is a relative value depending on the distance and acoustic environment For more details refer to sound level drawings in the te...

Страница 60: ...o be within the specified range The connection ratio CR 50 CR 130 HP class of outdoor unit 50 minimum CR VRV DX 80 minimum CR RA DX 100 nominal CR 130 maximum CR 8 100 160 200 260 10 125 200 250 325 1...

Страница 61: ...d to connect Residential Air RA or Sky Air SA direct expansion DX indoor units f Residential Air RA direct expansion DX indoor units g User interface wireless dedicated depending on indoor unit type 1...

Страница 62: ...ration the refrigerant cycle will reverse and energy from inside the building will be used to defrost the outdoor unit coil The indoor unit will indicate defrost operation on the displays Hot start In...

Страница 63: ...interfaces as the master user interface The displays of slave user interfaces show change over under centralised control and slave user interfaces automatically follow the operation mode directed by t...

Страница 64: ...ration methods Basic The refrigerant temperature is fixed independent from the situation It corresponds to the standard operation which is known and can be expected from under previous VRV systems Aut...

Страница 65: ...se the air conditioner until a service person confirms that the portion where the refrigerant leaks is repaired 19 4 After sales service and warranty 19 4 1 Warranty period This product includes a war...

Страница 66: ...ooting If one of the following malfunctions occur take the measures shown below and contact your dealer WARNING Stop operation and shut off the power if anything unusual occurs burning smells etc Leav...

Страница 67: ...lfunction outdoor De icing temperature sensor malfunction outdoor Liquid temperature sensor after subcool HE malfunction outdoor Liquid temperature sensor coil malfunction outdoor Main code Contents G...

Страница 68: ...en the system is in cooling operation or at a stop When the drain pump optional accessories is in operation this noise is heard A pishi pishi squeaking sound is heard when the system stops after heati...

Страница 69: ...t and applicable for a certain product or domain Service company Qualified company which can perform or coordinate the required service to the product Installation manual Instruction manual specified...

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Страница 72: ...4P404225 1B 2016 03 Copyright 2015 Daikin...

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