background image

 

Operation manual

 

3

 

EWLP012~065KAW1N

 

Condenserless water-cooled water chillers

 

4PW30043-1

 

Function of the main components 

 

Figure:  

 

Functional diagram 

As the refrigerant circulates through the unit, changes in its state or
condition occur. These changes are caused by the following main
components:

 

 

Compressor

The compressor (M*C) acts as a pump and circulates the
refrigerant in the refrigeration circuit. It compresses the
refrigerant vapour coming from the evaporator to a pressure at
which it can easily be liquified in the condenser.

 

 

Filter

The filter installed behind the condenser removes small particles
from the refrigerant to prevent blockage of the tubes.

 

 

Expansion valve

The liquid refrigerant coming from the condenser enters the
evaporator via an expansion valve. The expansion valve brings
the liquid refrigerant to a pressure at which it can easily be
evaporated in the evaporator.

 

 

Evaporator

The main function of the evaporator is to take heat from the
water that flows through it. This is done by turning the liquid
refrigerant, coming from the condenser, into gaseous
refrigerant.

 

 

Water in/outlet connections

The water inlet and outlet connection allow an easy connection
of the unit to the water circuit of the air handling unit or industrial
equipment.

 

Safety devices

 

The unit is equipped with 

 

General safety devices

 

:  shut down all

circuits and stop the whole unit.

 

 

I/O PCB (A2P) (input/output)
The I/O PCB (A2P) contains a reverse phase protector. 

The reverse phase protector detects if the 3 phases of the power
supply are connected correctly. If a phase is not connected or if
2 phases are inverted, the unit can not start up.

 

 

Overcurrent relay

The overcurrent relay (K*S) is located in the switch box of the
unit and protects the compressor motor in case of overload,
phase failure or too low voltage. The relay is factory-set and may
not be adjusted. When activated, the overcurrent relay has to be
reset in the switch box and the controller needs to be reset
manually.

 

 

High-pressure switch

The high-pressure switch (S*HP) is installed on the discharge
pipe of the unit and measures the condenser pressure (pressure
at the outlet of the compressor). When the pressure is too high,
the pressure switch is activated and the circuit stops. 

When activated, it resets automatically, but the controller needs
to be reset manually.

 

1

 

Compressor

 

9

 

Liquid stop valve

 

2

 

Filter

 

10

 

Discharge stop valve

 

3

 

Expansion valve

 

11

 

Accumulator

 

4

 

Evaporator

 

12

 

Flow switch (delivered with the unit, installed in the field)

 

5

 

Evaporator water outlet

 

13

 

Ball valve (delivered with the unit, installed in the field)

 

6

 

Evaporator water inlet

 

14

 

Water filter (delivered with the unit, installed in the field)

 

7

 

Sight glass

 

15

 

Air purge valve (delivered with the unit, installed in the field)

 

8

 

Liquid solenoid valve

Field piping

S4LP

S1HP

R3T

Q1D

HP

LP

M1C

R4T

1

5

6

4

2

10

11

15

13

13

14

3

7

S5LP

S2HP

Q2D

HP

LP

M2C

12

R3T

R4T

S4LP

HP

LP

M1C

S1HP

Q1D

8

9

EWLP012~030KAW1N

EWLP040~065KAW1N

Содержание Hydrocube EWLP012KAW1N

Страница 1: ...OPERATION MANUAL EWLP012KAW1N EWLP020KAW1N EWLP026KAW1N EWLP030KAW1N EWLP040KAW1N EWLP055KAW1N EWLP065KAW1N Condenserless water cooled water chillers...

Страница 2: ...THROW THIS MANUAL AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Read the chapter Overview of the user parameters on page 8 before changing the parameters Before starting up the unit for the first t...

Страница 3: ...Hz 50 Voltage V 400 Voltage tolerance 10 Recommended fuses aM 3x 40 3x 50 3x 50 Compressor Phase 3 Frequency Hz 50 Voltage V 400 Nominal running current A 11 6 14 7 16 8 Control Phase 1 Frequency Hz...

Страница 4: ...I O PCB A2P input output The I O PCB A2P contains a reverse phase protector The reverse phase protector detects if the 3 phases of the power supply are connected correctly If a phase is not connected...

Страница 5: ...ut having to drain the water circuit Water filter delivered with the unit installed in the field The filter installed in front of the unit removes dirt from the water to prevent damage to the unit or...

Страница 6: ...Switch on the circuit breaker on the unit Make sure that the unit is OFF on the controller 2 The crankcase heater is switched on automatically 3 Check the supply voltage on the supply terminals L1 L2...

Страница 7: ...also be caused by an overcharge of refrigerant Working pressure It is important to check the high and low pressure of the refrigerant circuit to ensure the proper operation of the unit and to guarant...

Страница 8: ...normal operation displaying the inlet water temperature In the second case the display will start flashing Approximately 40 seconds later the controller leaves the list of direct para meters The inlet...

Страница 9: ...appear in the following order d to define the measurement unit C or F c7 to define the time delay between the pump startup and the compressor startup c8 to define the time delay between the unit shut...

Страница 10: ...e delay between pump and compressor startup User parameter c7 allows you to define the time delay between the pump startup and the compressor startup The default limit and step values for the time del...

Страница 11: ...eration displaying the inlet water temperature In the second case the display starts flashing Approximately 40 seconds later the controller leaves the list of user parameters without saving the modifi...

Страница 12: ...start but the T LED is flashing Symptom 3 The unit does not start and the T LED does not light up Symptom 4 One of the following safety devices is activated When carrying out an inspection on the sup...

Страница 13: ...the fans turn freely Clean if necessary Dirty or partially blocked condenser Remove any obstacle and clean condenser coil using brush and blower Inlet air temperature of the condenser is too high The...

Страница 14: ...he figures below represent the average saturated temperature of R407C in relation to the pressure readout High pressure side Low pressure side conditions high pressure 20 bar subcool 3 C NOTES 10 20 1...

Страница 15: ...NOTES NOTES...

Страница 16: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30043 1...

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