Agrisem Disc-O-Mulch GOLD PORTE User Manual Download

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AGRISEM INTERNATIONAL

- 535 Rue Pierre Levasseur CS 60263

–

44158 ANCENIS CEDEX

Tel.: +33 (0)2 51 14 14 40

–

Fax: +33 (0)2 40 96 32 36

NOTT-F-604-F

02/02/2015

Return  the  warranty  certificate  within
15  days  together  with  a  copy  of  the
invoice  (

without these documents the

warranty

procedure

cannot

implemented

DISC-O-MULCH

Fixed and folding

Original Manual

Summary of Contents for Disc-O-Mulch GOLD PORTE

Page 1: ...CENIS CEDEX Tel 33 0 2 51 14 14 40 Fax 33 0 2 40 96 32 36 NOTT F 604 F 02 02 2015 Return the warranty certificate within 15 days together with a copy of the invoice without these documents the warranty procedure cannot be implemented DISC O MULCH Fixed and folding Original Manual ...

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Page 3: ...tial accessory which must remain with the machine at all times and that in the event of resale article 1615 of the Civil Code requires that as such it must be handed over to the new owner You are also reminded that as the manual is essential to the machine all owners must undertake to leave it physically available with the machine for all users to consult Original Manual http bit ly manuels_agrise...

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Page 5: ...5 AGRISEM INTERNATIONAL 535 Rue Pierre Levasseur CS 60263 44158 ANCENIS CEDEX Tel 33 0 2 51 14 14 40 Fax 33 0 2 40 96 32 36 ...

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Page 7: ...er referred to above certifies that the new equipment described below DISC O MULCH Complies with the provisions of the amended Machinery directive Directive 2006 42 CE and with the applicable national legislation ANCENIS 21 May 2013 Michal Guzowski Chief Executive Officer ...

Page 8: ...elow Type of machine Serial number Year of manufacture Date of first use Accessories Name of the Dealer Address Telephone number AGRISEM INTERNATIONAL 535 Rue Pierre Levasseur CS 60263 44158 ANCENIS CEDEX Tel 33 0 2 51 14 14 40 Fax 33 0 2 40 96 32 36 This document should be kept inside this user manual ...

Page 9: ...ading and transport 25 2 3 1 13 The user s workstation 25 2 3 1 14 Noise data 25 2 3 2 Safety symbols on the machine 26 3 TECHNICAL INSTRUCTIONS 27 3 1 DISC O MULCH SETTINGS USE 27 3 1 1 Technical characteristics 27 3 1 2 Hitching Unhitching 29 3 1 2 1 Tractor mounted machine 29 3 1 2 2 Trailed machine 30 3 1 3 Folding and unfolding the roller on the DISC O MULCH FIXED 32 3 1 4 Folding and unfoldi...

Page 10: ... and maintenance Maintenance servicing and inspection Transport AGRISEM INTERNATIONAL cannot be held liable for personal injury or damage to equipment and malfunctions resulting from failure to comply with the instructions given by the manufacturer in this manual This user manual is an integral part of the machine and must always be kept with the machine especially in the event of resale AGRISEM I...

Page 11: ...parts are also supplied by the Company The warranty is void if any modifications have been made to the machine without the formal agreement of AGRISEM INTERNATIONAL or if parts other than those manufactured by the Company have been fitted e g counterfeit wear parts EXTENT OF THE WARRANTY The warranty is limited to the reimbursement or repair of parts recognised as faulty with regard to their raw m...

Page 12: ...nsport or handling by a carrier It is the recipient s responsibility to lodge the necessary complaints with the carrier The adverse consequences of the machine being immobilised due to a fault or incident on the machine are not covered by the warranty Personal injury to the owner or a third party and the indirect consequences resulting from this are not covered by the warranty Moreover AGRISEM INT...

Page 13: ...send the photocopy of the invoice C Allegedly faulty parts are to be returned by the dealer to the Company s address for an expert inspection together with the copy of the warranty claim form provided for this purpose The dealer must order the faulty part from the spare parts department Any transport costs incurred by the returning of said parts are payable by the sender D The final decision regar...

Page 14: ...written permission of AGRISEM Fitting of spare parts accessories or equipment on the machine which are not genuine or which have not been recommended by AGRISEM Failure to monitor the wear parts on the machine Use of the machine other than for the purposes specified by the manufacturer Non compliant repair and maintenance Catastrophes resulting from the presence of foreign bodies unforeseeable cir...

Page 15: ... machines must not be combined with other machines or instruments without prior written permission from AGRISEM INTERNATIONAL For any combinations the user must also comply with the instructions given by the tractor manufacturer AGRISEM machines must only be used serviced and repaired by competent persons who are familiar with the machine s features and operating procedures These persons must be i...

Page 16: ...fore using the machine for the first time read all of the safety instructions in this user manual carefully and familiarise yourself with the controls The machine must never be entrusted to a person who is not trained to use it Liability and warranty In addition to the other cases mentioned in this manual the manufacturer denies any liability for any injury or damage to equipment resulting from on...

Page 17: ... check the condition of the tools and their fastening elements in accordance with the instructions in this manual No one must be within 50 metres of the machine when it is being folded and unfolded Check that the machine is correctly hitched Always install the pins and locking systems Check that the machine meets personal safety requirements Whenever you use the machine check that the safety and p...

Page 18: ...icient authorised load on the coupling point You will find this information on the data plate or in the vehicle s registration papers and in the tractor user manual The front axle must support at least 20 of the tractor s empty weight at all times Calculation of the real values of the total tractor weight tractor axle load and the load capacity of the tyres and of the minimum ballast required The ...

Page 19: ...llowed before using the machine WARNING A failure to take movement or operating safety measures may result in accidents involving crushing cuts entanglement pinching or impacts Before start up check that the machine and the tractor are able to move and operate in complete safety Never climb onto the machine or stand on it when it is moving Never work in reverse Never allow children to climb on the...

Page 20: ...ed Ensure that the rules of safety and caution dictated by each situation are applied The speed and driving style must always be appropriate to the land roads and tracks Reduce your speed on uneven ground or tight corners On bends take into account the overhang and the inertia of the mounted tool Avoid sudden changes of direction at all times Do not leave the driver s seat until the equipment has ...

Page 21: ...he tractor s front axle must systematically support at least 20 of the tractor s empty weight to guarantee sufficient manoeuvrability Never drive at more than 25km hour when under load Clean off any soil stuck to the machine before going out onto the road After using the public highway ensure that the road is cleaned of any mud left by the tractor and tools The driver owner has sole responsibility...

Page 22: ...Instructions regarding installation The machine may be fitted with electronic components and elements which may be affected by electromagnetic emissions from other devices This type of interference may be a source of danger for people if the following safety instructions are not followed If devices and or electrical components are installed on the machine and connected to the on board electrical c...

Page 23: ...raulic hoses regularly Damaged or worn hoses must be replaced immediately Check the appearance of the hydraulic hoses to detect any signs of tears or abnormal wear When replacing hydraulic hoses ensure that you only use hoses of the characteristics and quality recommended by the machine s manufacturer Each time the machine is used the hydraulic quick connectors end fittings must be cleaned and the...

Page 24: ...el with care to avoid any injury When the wheel is rotating no one must be within 50 metres of the machine This means that no one must put their fingers into the distribution grooves unless the transmission system is completely stopped When changing the transmission gear ratios ensure that the gearing and chain are handled with the greatest care to avoid any injury No one must be within 50 metres ...

Page 25: ... deliveries of more than three tonnes loading chocking and securing on the one hand and unloading on the other hand are the responsibility of the contracting party or the recipient respectively The responsibility for any equipment damage that occurs during these operations lies with the person carrying them out Unless there is a specific transport agreement and for deliveries of more than 3 tonnes...

Page 26: ...circumstances while the tractor engine is running and the universal joint shaft hydraulic circuit or electronic system is operating ETIQ 504 Keep a safe distance from the rear of the tractor during manoeuvres Risk of serious injury Warning never exceed a maximum air pressure of 60 mbar as this may damage the turbine ETIQ 908 Read the maintenance book and safety instructions before starting up the ...

Page 27: ...ing width 3 00 3 50 4 00 4 50 5 00 6 00 in metres Tractor power 51 kW 59 kW 66 kW 74 kW 81 kW 88 kW minimum 70 hp 80 hp 90 hp 100 hp 110 hp 120 hp Tractor power 81 kW 95 kW 103 kW 110 kW 118 kW 125 kW maximum 110 hp 130 hp 140 hp 150 hp 160 hp 170 hp Weight variable 1 468 kg 1 692 kg 2 107 kg 2 280 kg 2 850 kg 3 193 kg depending on the equipment Hitch type Category 2 hitch other categories availab...

Page 28: ...250 hp 280 hp Weight variable 5 566 kg 6 070 kg 6 374 kg depending on the equipment Hitch type Category 3 hitch Disc O Mulch PLATINUM Folding versions Working width 4 50 6 00 in metres Tractor power 147 kW 184 kW minimum 200 hp 250 hp Tractor power 221 kW 257 kW maximum 300 hp 350 hp Weight variable 5 995 kg 7 194 kg depending on the equipment Hitch type Category 3 hitch other categories available...

Page 29: ...er link arms in line with the drawbar couplings 4 Hitch the lower link arms using the appropriate equipment 5 Adjust the length of the top link and attach it using the pin and clip provided 6 Lock all of the hitch pins with lock handles using the clip pins 7 Connect the hydraulic hoses if the machine is fitted them 8 Connect the plug for the lighting equipment and check that it is operating 9 Lift...

Page 30: ... land better it is recommended to use the slotted hole If the slotted hole is used make sure that the coupling pin is in the middle of the slot at all times Parking 1 Ensure that the machine is unhitched on stable ground 2 Unlock the machine before unfolding it 3 Unfold the machine if it folds 4 Disconnect the hydraulic hoses if the machine is fitted with them 5 Disconnect the plug for the lightin...

Page 31: ...he machine if it folds 4 Put the parking stands in place if the machine is fitted with them 5 Lower the machine with the drawbar and the trailed or semi mounted kit 6 Disconnect the hydraulic hoses if the machine is fitted with them If you are using a towing hook disconnect the hydraulic hoses last to be able to adjust the height of the drawbar 7 Disconnect the plug for the lighting equipment 8 Un...

Page 32: ...ch take care when folding or unfolding Please refer to the chapter a Hydraulic folding of the roller The following procedure should be followed to fold the roller hydraulically The order below must be respected so as not to damage certain components of the Disc O Mulch 1 Fold the roller using the tractor s hydraulic distributor 2 Close the valve under the jib 3 Fold the border spreading body Befor...

Page 33: ...unfold the roller hydraulically The order below must be respected so as not to damage certain components of the Disc O Mulch 1 Unfold the border spreading body 2 Open the valve under the jib 3 Unfold the roller using the hydraulic distributor 3 1 4 Folding and unfolding the extensions If you have a folding Disc O Mulch take care when folding or unfolding Please refer to the chapter Before folding ...

Page 34: ...el b Unfolding Follow the procedure below to unfold your Disc O Mulch Place the roller arms in the MULTISTOP position required for the work for the Disc O Mulch versions that fold in two parts see section on adjusting the roller s height Actuate the hydraulic locking hoses by pressurising them or remove the mechanical locking kit depending on the Disc O Mulch model Move the valves from position A ...

Page 35: ...achines have extension adjustments A regular residual check must be performed on the flatness of the machine during operation If necessary readjust the central stop screws using the lock nut Central stop screws ...

Page 36: ...ler is the furthest away for a greater distance between the roller kit and the rear row of disks Positions C and D correspond to the bottom roller stop This allows you to limit the travel of the roller arm between the lower and upper stops RECOMMENDATION If this is permitted by the working position immobilise the roller arms using the lower stop pins This prevents friction between the roller arms ...

Page 37: ...w of disks By tightening or loosening the mechanical drawbar you can increase or decrease the working depth of the front row of disks With a ball hitch on the tractor link arm you can adjust the depth by lifting Adjustment with a hydraulic drawbar With the hydraulic drawbar you adjust the depth by adding or removing shims from the cylinder thus decreasing or increasing the working depth of the dis...

Page 38: ...y the rear roller with the help of the multistops 3 1 5 4 Disc O Mulch settings for soft ground On soft ground the pressure of the Disc O Mulch on the tractor s top link can make the machine unstable You should therefore modify the machine s settings Disconnect the tractor s top link from the Disc O Mulch You must then accurately adjust the working depth of the 1st row of disks using the tractor s...

Page 39: ...ce between the last disk and the deflector may be adjusted see figure 2 Vertical adjustment The space between the ground and the deflector may be adjusted using the stop screw B see figure 1 3 1 5 6 Adjusting the clod breaking board optional equipment The Disc O Mulch SILVER and GOLD models may be fitted with a clod breaking board The clod breaking board is located between the two rows of disks It...

Page 40: ...unting the Disc O Mulch GOLD Assembling the Disc O Mulch GOLD with a folding roller The gap of the deflector can be adjusted The work intensity of the disk can also be adjusted Loosen the 3 screws D and the lock nut Adjust the border spreading disk using the oblong hole Retighten the screws and the lock nut D E Retighten the 3 screws E Adjust the border spreading disk using the oblong holes Retigh...

Page 41: ...king The tractor s top links at the same depth The tractor s top links must be adjusted on the right and the left to the same length A ridge forms between Adjust the border two passages of the Disc O Mulch spreading disk border spreading disk Working depth Reduce the working depth The disks are of the Disc O Mulch jammed Wear on the disks Replace the disks Irregular working depth Adjustment of the...

Page 42: ...tenance products used also determine the time until the next servicing work is required The servicing frequency indicated is therefore only to be used as a reference If you deviate from the normal conditions of use you must adapt the frequency at which this maintenance and servicing is carried out to suit the conditions 1 After the first 10 hours of use Check the tightness of the nuts and screws C...

Page 43: ...ith soap and hot water Do not clean your skin with petrol diesel or other detergent products Oil is toxic If you swallow oil consult a doctor immediately Keep lubricants out of reach of children Never store lubricants in open containers or containers that are not labelled Avoid your skin coming into contact with clothes that are soaked in oil Change clothes when they are dirty Do not keep cleaning...

Page 44: ...re Check that the hydraulic hoses are correctly connected Regularly check that the hydraulic hoses and connections are in good condition and are clean Have the hydraulic hoses checked by a specialist at least once a year to ensure that they are in good condition Replace damaged or worn hydraulic hoses Only use genuine AGRISEM hydraulic hoses Hydraulic hoses must not be used for more than six years...

Page 45: ...lic hoses When fitting and removing hydraulic hoses the following instructions must be strictly adhered to Only use genuine AGRISEM hydraulic hoses Pay particular attention to cleanliness You should always fit hydraulic hoses so that in all operating conditions They are not subject to traction apart from that caused by their own weight No short lengths are flattened There are no external mechanica...

Page 46: ...t the machine in working position That is to say unfold This is to prevent water stored by the weather related disc from entering the hubs during storage time This will irreparably damage the bearing of the hub and therefore its longevity The warranty will not apply if traces of water or moisture are found during the assessment as part of a claim Mulcher disk diameter Max wear diameter Ø 510 Ø 430...

Page 47: ...e lighting board must be removed when using the DISC O MULCH in the field As the lighting board is designed solely for transport AGRISEM INTERNATIONAL cannot be held liable if the lighting board breaks due to being used during work Using the DISC O MULCH correctly ensures that work on crops takes place safely under optimum conditions It is up to the user to decide on and take full responsibility f...

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