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EWLP012~065KAW1N

Condenserless water-cooled water chillers

4PW30043-1

Operation manual

12

Symptom 5: Unit stops soon after operation

Symptom 6: Unit runs continuously and the water temperature remains 
higher than the temperature set on the controller

Symptom 7: Excessive noises and vibrations of the unit

M

AINTENANCE

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.

If the unit is used for air conditioning application, the described
checks should be executed at least once a year. In case the unit is
used for other applications, the checks should be executed every
4 months.

Maintenance activities

Field wiring and power supply

Check the power supply voltage on the local supply panel. The
voltage should correspond to the voltage marked on the identifi-
cation label of the unit.

Check the connections and make sure they are properly fixed.

Check the proper operation of the circuit breaker and the earth
leak detector provided on the local supply panel.

Internal wiring of the unit

Visually check the switch box on loose connections (terminals
and components). Make sure that the electrical components are
not damaged or loose.

Earth connection

Make sure that the earth wires are still connected properly and
that the earth terminals are tightened.

Refrigerant circuit

Check for leaks inside the unit. In case a leak is detected, call
your local dealer.

Check the working pressure of the unit. Refer to paragraph

"Switching the EWLP unit on" on page 6

.

Compressor

Check on oil leaks. If there is an oil leak, call your local dealer.

Check for abnormal noises and vibrations. If the compressor is
damaged, call your local dealer.

Water supply

Check if the water connection is still well fixed.

Check the water quality (refer to the installation manual of the unit
for specifications of the water quality).

Disposal requirements

Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.

Symptom 4.3:  High-pressure switch

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Condenser fan does not operate 
properly.

Check that the fans turn freely. Clean 
if necessary.

Dirty or partially blocked condenser.

Remove any obstacle and clean 
condenser coil using brush and 
blower.

Inlet air temperature of the 
condenser is too high.

The air temperature measured at the 
inlet of the condenser should not 
exceed 43°C.

RESET

After pressure decrease, the high 
pressure switch resets automatically, 
but the controller still needs to be 
reset.

Symptom 4.4:  Reverse phase protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Two phases of the power supply are 
connected in the wrong phase 
position.

Invert two phases of the power 
supply (by licensed electrician).

One phase is not connected 
properly.

Check the connection of all phases.

RESET

After inverting two phases or fixing 
the power supply cables properly, 
the protector is reset automatically, 
but the unit still needs to be reset.

Symptom 4.5:  Discharge thermal protector is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Unit is working outside the operation 
range.

Check the operation condition of the 
unit.

RESET

After temperature decrease, the 
thermal protector resets 
automatically but the controller still 
needs to be reset.

Symptom 4.6:  Flow switch is activated

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

No water flow.

Check the water pump.

RESET

After finding the cause, the flow 
switch is reset automatically, but the 
controller still needs to be reset.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

One of the safety devices is 
activated. 

Check safety devices (refer to 
symptom "4. One of the following 
safety devices is activated").

Voltage is too low.

Test the voltage in the supply panel 
and, if necessary, in the electrical 
compartment of the unit (voltage 
drop due to supply cables is too 
high).

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting on the 
controller is too low.

Check and adjust the temperature 
setting.

The heat production in the water 
circuit is too high.

The cooling capacity of the unit is too 
low. Call your local dealer.

Water flow is too high.

Recalculate the water flow.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

Unit has not been fixed properly.

Fix the unit as described in the 
installation manual.

Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the
unit. 

Do never clean the unit with water under pressure.

The wiring and power supply must be checked by a
licensed electrician.

Содержание Hydrocube EWLP012KAW1N

Страница 1: ...OPERATION MANUAL EWLP012KAW1N EWLP020KAW1N EWLP026KAW1N EWLP030KAW1N EWLP040KAW1N EWLP055KAW1N EWLP065KAW1N Condenserless water cooled water chillers...

Страница 2: ...THROW THIS MANUAL AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Read the chapter Overview of the user parameters on page 8 before changing the parameters Before starting up the unit for the first t...

Страница 3: ...Hz 50 Voltage V 400 Voltage tolerance 10 Recommended fuses aM 3x 40 3x 50 3x 50 Compressor Phase 3 Frequency Hz 50 Voltage V 400 Nominal running current A 11 6 14 7 16 8 Control Phase 1 Frequency Hz...

Страница 4: ...I O PCB A2P input output The I O PCB A2P contains a reverse phase protector The reverse phase protector detects if the 3 phases of the power supply are connected correctly If a phase is not connected...

Страница 5: ...ut having to drain the water circuit Water filter delivered with the unit installed in the field The filter installed in front of the unit removes dirt from the water to prevent damage to the unit or...

Страница 6: ...Switch on the circuit breaker on the unit Make sure that the unit is OFF on the controller 2 The crankcase heater is switched on automatically 3 Check the supply voltage on the supply terminals L1 L2...

Страница 7: ...also be caused by an overcharge of refrigerant Working pressure It is important to check the high and low pressure of the refrigerant circuit to ensure the proper operation of the unit and to guarant...

Страница 8: ...normal operation displaying the inlet water temperature In the second case the display will start flashing Approximately 40 seconds later the controller leaves the list of direct para meters The inlet...

Страница 9: ...appear in the following order d to define the measurement unit C or F c7 to define the time delay between the pump startup and the compressor startup c8 to define the time delay between the unit shut...

Страница 10: ...e delay between pump and compressor startup User parameter c7 allows you to define the time delay between the pump startup and the compressor startup The default limit and step values for the time del...

Страница 11: ...eration displaying the inlet water temperature In the second case the display starts flashing Approximately 40 seconds later the controller leaves the list of user parameters without saving the modifi...

Страница 12: ...start but the T LED is flashing Symptom 3 The unit does not start and the T LED does not light up Symptom 4 One of the following safety devices is activated When carrying out an inspection on the sup...

Страница 13: ...the fans turn freely Clean if necessary Dirty or partially blocked condenser Remove any obstacle and clean condenser coil using brush and blower Inlet air temperature of the condenser is too high The...

Страница 14: ...he figures below represent the average saturated temperature of R407C in relation to the pressure readout High pressure side Low pressure side conditions high pressure 20 bar subcool 3 C NOTES 10 20 1...

Страница 15: ...NOTES NOTES...

Страница 16: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30043 1...

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