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3 General safety precautions

Installation and operation manual

5

EHY32AA
Daikin Altherma hybrid monobloc – Gas boiler module
4P538953-1 – 2018.06

▪ In  places  where  there  is  machinery  that  emits  electromagnetic

waves.  Electromagnetic  waves  may  disturb  the  control  system,
and cause malfunction of the equipment.

▪ In  places  where  there  is  a  risk  of  fire  due  to  the  leakage  of

flammable  gases  (example:  thinner  or  gasoline),  carbon  fibre,
ignitable dust.

▪ In  places  where  corrosive  gas  (example:  sulphurous  acid  gas)  is

produced. Corrosion of copper pipes or soldered parts may cause
the refrigerant to leak.

▪ In bathrooms.

▪ In places where frost is possible. The ambient temperature around

the gas boiler should be >5°C.

3.2.3

Water

If applicable. See the installation manual or installer reference guide
of your application for more information.

NOTICE

Make  sure  water  quality  complies  with  EU  directive
98/83 EC.

Avoid  damages  caused  by  deposits  and  corrosion.  To  prevent
corrosion products and deposits, observe the applicable regulations
of technology.

Measures  for  desalination,  softening  or  hardness  stabilization  are
necessary  if  the  filling  and  top-up  water  have  a  high  total  hardness
(>3  mmol/l–sum  of  the  calcium  and  magnesium  concentrations,
calculated as calcium carbonate).

Using filling water and top-up water which does NOT meet the stated
quality  requirements  can  cause  a  considerably  reduced  service  life
of  the  equipment.  The  responsibility  for  this  is  entirely  that  of  the
user.

3.2.4

Electrical

DANGER: RISK OF ELECTROCUTION

▪ Turn  OFF  all  power  supply  before  removing  the

switch  box  cover,  connecting  electrical  wiring  or
touching electrical parts.

▪ Disconnect  the  power  supply  for  more  than  1  minute,

and measure the voltage at the terminals of main circuit
capacitors  or  electrical  components  before  servicing.
The  voltage  MUST  be  less  than  50  V  DC  before  you
can touch electrical components. For the location of the
terminals, see the wiring diagram.

▪ Do NOT touch electrical components with wet hands.

▪ Do  NOT  leave  the  unit  unattended  when  the  service

cover is removed.

WARNING

If  NOT  factory  installed,  a  main  switch  or  other  means  for
disconnection,  having  a  contact  separation  in  all  poles
providing  full  disconnection  under  overvoltage  category  III
condition, MUST be installed in the fixed wiring.

WARNING

▪ ONLY use copper wires.

▪ Make sure the field wiring complies with the applicable

legislation.

▪ All field wiring MUST be performed in accordance with

the wiring diagram supplied with the product.

▪ NEVER  squeeze  bundled  cables  and  make  sure  they

do  NOT  come  in  contact  with  the  piping  and  sharp
edges. Make sure no external pressure is applied to the
terminal connections.

▪ Make sure to install earth wiring. Do NOT earth the unit

to  a  utility  pipe,  surge  absorber,  or  telephone  earth.
Incomplete earth may cause electrical shock.

▪ Make  sure  to  use  a  dedicated  power  circuit.  NEVER

use a power supply shared by another appliance.

▪ Make  sure  to  install  the  required  fuses  or  circuit

breakers.

▪ Make sure to install an earth leakage protector. Failure

to do so may cause electric shock or fire.

▪ When installing the earth leakage protector, make sure

it  is  compatible  with  the  inverter  (resistant  to  high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.

CAUTION

When  connecting  the  power  supply,  the  earth  connection
must be made before the current-carrying connections are
established.  When  disconnecting  the  power  supply,  the
current-carrying connections must be separated before the
earth connection is. The length of the conductors between
the  power  supply  stress  relief  and  the  terminal  block  itself
must  be  as  such  that  the  current-carrying  wires  are
tautened before the earth wire is in case the power supply
is pulled loose from the stress relief.

NOTICE

Precautions when laying power wiring:

▪ Do  NOT  connect  wiring  of  different  thicknesses  to  the

power  terminal  block  (slack  in  the  power  wiring  may
cause abnormal heat).

▪ When  connecting  wiring  which  is  the  same  thickness,

do as shown in the figure above.

▪ For wiring, use the designated power wire and connect

firmly,  then  secure  to  prevent  outside  pressure  being
exerted on the terminal board.

▪ Use  an  appropriate  screwdriver  for  tightening  the

terminal  screws.  A  screwdriver  with  a  small  head  will
damage  the  head  and  make  proper  tightening
impossible.

▪ Over-tightening the terminal screws may break them.

Install power cables at least 1 metre away from televisions or radios
to prevent interference. Depending on the radio waves, a distance of
1 metre may not be sufficient.

Содержание Altherma EHY2KOMB28AA

Страница 1: ...nstallation and operation manual Daikin Altherma hybrid monobloc Gas boiler module English Installation and operation manual Daikin Altherma hybrid monobloc Gas boiler module EHY2KOMB28AA EHY2KOMB32AA...

Страница 2: ...tting a vertical flue system 21 6 8 10 Plume management kit 21 6 8 11 Flues in voids 22 6 8 12 Flue gas materials C63 available on the market 22 6 8 13 About securing the flue system 22 6 9 Finishing...

Страница 3: ...Heat pump module Installation instructions Format Paper in the box of the outdoor unit Installation and operation manual Gas boiler module Installation and operation instructions Format Paper in the...

Страница 4: ...moke or fire CAUTION Do NOT touch the air inlet or aluminium fins of the unit NOTICE Do NOT place any objects or equipment on top of the unit Do NOT sit climb or stand on the unit NOTICE Works execute...

Страница 5: ...n in all poles providing full disconnection under overvoltage category III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the ap...

Страница 6: ...s or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding s...

Страница 7: ...2 When stacking 6 boxes on one pallet no more than 2 pallets should be stacked on top of each other MAX 3 When stacking 4 boxes on one pallet no more than 3 pallets should be stacked on top of each ot...

Страница 8: ...C IPX4D Electrical protection class 5 2 Combining units and options 5 2 1 Possible options for the gas boiler Main options Part EHY2KOMB28AA EHY2KOMB32AA Boiler cover plate Cover plate to protect the...

Страница 9: ...bow PP GLV 60 100 90 EKFGP4667 Meas tee with inspection panel PP GLV 60 100 EKFGP4631 Wall bracket 100 EKFGP1292 Wall terminal Kit PP GLV 60 100 EKFGP1293 Wall terminal kit low profile PP GLV 60 100 E...

Страница 10: ...325 Connector flex flex PP 100 EKFGP5197 Chimney top PP 130 with included flue pipe EKFGS0252 Adapter flex fixed PP 130 EKFGP6353 Support bracket top inox 130 EKFGS0250 Extension flex PP 130 L 130 m A...

Страница 11: ...1 2 2 1 Open the display cover 2 Unscrew both screws 3 Tilt the front panel towards you and remove the front panel 6 1 2 To open the switch box cover of the gas boiler 1 Open the gas boiler see 6 1 1...

Страница 12: ...3 2 To install the condensate trap INFORMATION The boiler is provided with a 25 mm flexible pipe on the condensate trap Prerequisite The boiler MUST be opened before installing the condensate trap 1 F...

Страница 13: ...drainage pipe would be required to reach a suitable discharge point condensate should be removed by using a proprietary condensate pump field supply The pump outlet pipe should discharge to a suitable...

Страница 14: ...ressure is 0 1 bar A low flow 5 l min can reduce comfort Make sure to set the setpoint high enough To connect the water piping for space heating NOTICE To prevent leakages do NOT rotate existing conne...

Страница 15: ...boiler to a fuse a L X2 2 BRN N X2 4 BLU 2 Connect the earthing of the gas boiler to an earthing terminal Result The gas boiler performs a test appears on the service display After the test appears o...

Страница 16: ...c to a dual pipe connection is available 6 8 1 To change the gas boiler to 80 125 concentric connection The concentric connection can be changed from 60 100 to 80 125 by an adapter set 1 Remove the co...

Страница 17: ...y Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45...

Страница 18: ...pply is in the same pressure zone as the discharge For example a wall terminal through the fa ade C33 Vertical flue system Flue gas discharge via the roof Inlet opening for the air supply is in the sa...

Страница 19: ...e joint INFORMATION Flexible flue gas lines may NOT be used in horizontal connection sections INFORMATION The maximum lengths in the table below apply to each gas boiler separately C83 6 C43 5 Twin 80...

Страница 20: ...arts purchased from an external supplier MUST comply with EN14471 b NOT allowed 6 8 6 Flue pipe position See the local and national regulations Especially for UK Only use flue products approved by the...

Страница 21: ...TION Flexible flue gas lines may NOT be used in horizontal connection sections 6 8 9 Fitting a vertical flue system A vertical 60 100 mm flue kit is also available By using additional components avail...

Страница 22: ...mation for choosing the flow material by means of a sticker including an identification string The identification string contains the following information 0000 PY 2017 EN 14471 2013 T120 H1 W 1 2 O 0...

Страница 23: ...eeve Maximum distance between clamps Vertical position of pipe Other position of pipe 2000 mm 1000 mm Divide the length between the brackets evenly Every system MUST contain at least 1 bracket Positio...

Страница 24: ...splay cover 6 9 3 To install the cover plate The boiler cover plate is an optional product 7 Configuration 7 1 Gas boiler 7 1 1 Overview Configuration 1 2 7 5 6 3 4 8 a b c f e d Read out 1 On off 2 M...

Страница 25: ...ngs of the gas boiler INFORMATION Do NOT deactivate the keep hot function if the gas boiler is connected to a reversible indoor unit It is recommended to always deactivate the keep hot function if the...

Страница 26: ...e user interface instead Space heating pump post purge period 0 15 min 0 min Changing this setting has no effect on the operation of the unit Space heating pump post purge period after domestic hot wa...

Страница 27: ...A 36 Only for EHY2KOMB32AA Summer mode 1 3 0 0 Summer mode deactivated 1 Summer mode to be activated with button code on display Su 2 Summer mode to be activated with button code on display So 3 Summe...

Страница 28: ...ins power 10 Check the gas connections after the gas valve for gastightness during operation 11 Now check the setting of the CO2 percentage at high setting in display and low setting in display 12 Put...

Страница 29: ...mum value a Minimum value 8 4 7 4 9 4 9 4 a CO2 value at maximum power recorded at High setting 11 If the CO2 percentage at maximum and minimum power is within the range expressed in the tables above...

Страница 30: ...er shutdown when the required temperature is reached The boiler controller can temporarily stop the requested space heating demand The burner will stop The shutdown occurs because the requested temper...

Страница 31: ...or the heat pump module During a gas boiler test run busy will be displayed on the user interface Program Button combination Display Burner ON at minimum power and Burner ON maximum space heating pow...

Страница 32: ...remove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to...

Страница 33: ...e socket head screws plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to...

Страница 34: ...correctly set Check the adjustment See To check the carbon dioxide setting on page 28 Fan faulty Check the wiring Check the fuse If necessary replace the fan Fan dirty Clean the fan Gas valve faulty R...

Страница 35: ...ter inlet temperature is too low The domestic hot water temperature fluctuates between hot and cold The flow is too low To guarantee comfort a minimum water flow of 5 l min is recommended Increase the...

Страница 36: ...local directives laws regulations and or codes that are relevant and applicable for a certain product or domain Service company Qualified company which can perform or coordinate the required service...

Страница 37: ...inal strip X4 o Condensate drain pan p Domestic Hot water sensor S3 q Condensate S3 r Heat exchanger s Operating panel and read out t Ionisation ignition electrode u Position of data plate Bottom view...

Страница 38: ...30 0 kW Nominal load lower value a 7 1 23 7 kW 7 6 27 0 kW Output at 80 60 C Min Nom 7 1 23 1 kW 7 4 26 6 kW Output at 50 30 C Min Nom 7 7 25 4 kW 8 2 28 9 kW Nominal output 7 7 23 1 kW 8 2 26 6 kW Ef...

Страница 39: ...rical power consumption standby 2 W Radio module Power supply 230 V AC mains powered Frequency range 868 3 MHz Effective Radiated Power ERP 12 1 dBm a Maximum space heating power is set at the factory...

Страница 40: ...30 mbar Italy II2H3P G20 20 mbar G31 30 mbar United Kingdom II2H3P G20 20 mbar G31 30 37 mbar Spain II2H3P G20 20 mbar G31 30 37 mbar Austria II2H3P G20 20 mbar G31 30 50 mbar Bulgaria II2H3P G20 20 m...

Страница 41: ...ioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST...

Страница 42: ...ting co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible...

Страница 43: ...boiler module 4P538953 1 2018 06 14 Disposal NOTICE Do NOT try to dismantle the system yourself dismantling of the system treatment of the refrigerant oil and other parts MUST comply with applicable l...

Страница 44: ...89045700 4P538953 1 2018 06 Copyright 2018 Daikin...

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