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8 Operation

Installation and operation manual

30

EHY32AA

Daikin Altherma hybrid monobloc – Gas boiler module

4P538953-1 – 2018.06

7

Put the front panel back in its place.

8

Operation

8.1

Overview: Operation

The  gas  boiler  is  a  modulating,  high-efficiency  boiler.  This  means
that the power is adjusted in line with the desired heat requirement.
The aluminium heat exchanger has 2 separate copper circuits. As a
result  of  the  separately  constructed  circuits  for  space  heating  and
domestic  hot  water,  the  heating  and  the  hot  water  supply  can
operate independently, but not simultaneously.

The  gas  boiler  has  an  electronic  boiler  controller  which  does  the
following when heating or hot water supply is required:

▪ starting the fan,

▪ opening the gas valve,

▪ igniting the burner,

▪ constantly monitoring and controlling the flame.

It  is  possible  to  use  the  domestic  hot  water  circuit  of  the  gas  boiler
without connecting and filling the space heating system.

8.2

Heating

Heating is controlled by the outdoor unit. The boiler will start-up the
heating process when there is a request from the outdoor unit.

8.3

Domestic hot water

Not applicable for Switzerland

Instant  domestic  hot  water  is  supplied  by  the  boiler.  When  a
simultaneous  demand  of  space  heating  and  domestic  hot  water
occurs, domestic hot water has priority over space heating.

This  manual  only  explains  the  domestic  hot  water  making  without
having a domestic hot water tank combined with the system. For the
operation and needed settings of domestic hot water in combination
with a domestic hot water tank needed for Switzerland, please refer
to the manual of the heat pump module.

8.4

Operation modes

The  following  codes  on  the  service  display  indicate  the  following
operating modes.

 Off

The gas boiler is out of operation but is supplied with electric power.
There  will  be  no  response  on  space  heating  and/or  domestic  hot
water  demands.  Frost  protection  is  active.  This  means  that  the
exchanger is heated up if the water temperature in the gas boiler is
too low. If applicable, the keep hot function will also be active.

If frost protection or keep hot function is activated,   will be displayed
(heating  the  exchanger).  In  this  mode,  the  pressure  (bar)  in  the
space heating installation can be read on the main display.

Waiting mode (blank service display)

The LED at the   button is lit and possibly also one of the LEDs for
the domestic hot water comfort function. The gas boiler is waiting for
a space heating and/or domestic hot water demand.

 Pump overrun of space heating

After each space heating operation, the pump continues to run. This
function is controlled by the outdoor unit.

 Boiler shutdown when the required temperature is reached

The  boiler  controller  can  temporarily  stop  the  requested  space
heating  demand.  The  burner  will  stop.  The  shutdown  occurs
because  the  requested  temperature  is  reached.  When  the
temperature  drops  too  fast  and  the  anti-cycle  time  has  passed,  the
shutdown will be cancelled.

 Self-test

The  sensors  check  the  boiler  controller.  During  the  check-up,  the
boiler controller does NOT perform any other tasks.

 Ventilation

When the appliance is started, the fan goes to starting speed. When
the starting speed is reached, the burner is lit. The code will also be
visible  when  post-ventilation  is  taking  place  after  the  burner  has
stopped.

 Ignition

When the fan has reached its starting speed, the burner is ignited by
means  of  electric  sparks.  During  ignition  the  code  will  be  visible  on
the  service  display.  If  the  burner  does  NOT  ignite,  a  new  ignition
attempt  occurs  after  15  seconds.  If  after  4  ignition  attempts  the
burner is NOT yet burning, the boiler will go into fault mode.

 Domestic hot water operation

Not applicable for Switzerland

The  domestic  hot  water  supply  has  priority  over  space  heating
performed  by  the  gas  boiler.  If  the  flow  sensor  detects  a  domestic
hot  water  demand  of  more  than  2  l/min,  space  heating  by  the  gas
boiler will be interrupted. After the fan has reached speed code and
ignition  is  done,  the  boiler  controller  goes  into  domestic  hot  water
mode.

During  the  domestic  hot  water  operation,  the  fan  speed  and  hence
the  appliance  power  are  controlled  by  the  gas  boiler  controller  so
that  the  domestic  hot  water  temperature  reaches  the  domestic  hot
water temperature setting.

The domestic hot water supply temperature must be set on the user
interface  of  the  hybrid  module.  See  the  user  reference  guide  for
more details.

 Domestic hot water comfort function/Frost protection/Keep

hot function

Not applicable for Switzerland

 appears on the display when either the domestic hot water comfort

function,  the  frost  protection  function  or  the  keep  hot  function  is
active.

 space heating operation

When a space heating request is received from the outdoor unit, the
fan  is  started,  followed  by  the  ignition,  and  the  space  heating
operation mode. During the space heating operation, the fan speed
and  hence  the  appliance  power  are  controlled  by  the  gas  boiler
controller  so  that  the  space  heating  water  temperature  reaches  the
desired space heating supply temperature. During the space heating
operation,  the  requested  space  heating  supply  temperature  is
indicated on the operating panel.

The  space  heating  supply  temperature  must  be  set  on  the  user
interface  of  the  hybrid  module.  See  the  user  reference  guide  for
more details.

9

Commissioning

Especially for UK:

At  the  time  of  commissioning,  complete  all  relevant  sections  of  the
Benchmark Checklist on the backpages of this document.

Содержание Altherma EHY2KOMB28AA

Страница 1: ...nstallation and operation manual Daikin Altherma hybrid monobloc Gas boiler module English Installation and operation manual Daikin Altherma hybrid monobloc Gas boiler module EHY2KOMB28AA EHY2KOMB32AA...

Страница 2: ...tting a vertical flue system 21 6 8 10 Plume management kit 21 6 8 11 Flues in voids 22 6 8 12 Flue gas materials C63 available on the market 22 6 8 13 About securing the flue system 22 6 9 Finishing...

Страница 3: ...Heat pump module Installation instructions Format Paper in the box of the outdoor unit Installation and operation manual Gas boiler module Installation and operation instructions Format Paper in the...

Страница 4: ...moke or fire CAUTION Do NOT touch the air inlet or aluminium fins of the unit NOTICE Do NOT place any objects or equipment on top of the unit Do NOT sit climb or stand on the unit NOTICE Works execute...

Страница 5: ...n in all poles providing full disconnection under overvoltage category III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the ap...

Страница 6: ...s or unauthorized modifications to the appliance flue or associated components and systems could invalidate the warranty The manufacturer accepts no liability arising from any such actions excluding s...

Страница 7: ...2 When stacking 6 boxes on one pallet no more than 2 pallets should be stacked on top of each other MAX 3 When stacking 4 boxes on one pallet no more than 3 pallets should be stacked on top of each ot...

Страница 8: ...C IPX4D Electrical protection class 5 2 Combining units and options 5 2 1 Possible options for the gas boiler Main options Part EHY2KOMB28AA EHY2KOMB32AA Boiler cover plate Cover plate to protect the...

Страница 9: ...bow PP GLV 60 100 90 EKFGP4667 Meas tee with inspection panel PP GLV 60 100 EKFGP4631 Wall bracket 100 EKFGP1292 Wall terminal Kit PP GLV 60 100 EKFGP1293 Wall terminal kit low profile PP GLV 60 100 E...

Страница 10: ...325 Connector flex flex PP 100 EKFGP5197 Chimney top PP 130 with included flue pipe EKFGS0252 Adapter flex fixed PP 130 EKFGP6353 Support bracket top inox 130 EKFGS0250 Extension flex PP 130 L 130 m A...

Страница 11: ...1 2 2 1 Open the display cover 2 Unscrew both screws 3 Tilt the front panel towards you and remove the front panel 6 1 2 To open the switch box cover of the gas boiler 1 Open the gas boiler see 6 1 1...

Страница 12: ...3 2 To install the condensate trap INFORMATION The boiler is provided with a 25 mm flexible pipe on the condensate trap Prerequisite The boiler MUST be opened before installing the condensate trap 1 F...

Страница 13: ...drainage pipe would be required to reach a suitable discharge point condensate should be removed by using a proprietary condensate pump field supply The pump outlet pipe should discharge to a suitable...

Страница 14: ...ressure is 0 1 bar A low flow 5 l min can reduce comfort Make sure to set the setpoint high enough To connect the water piping for space heating NOTICE To prevent leakages do NOT rotate existing conne...

Страница 15: ...boiler to a fuse a L X2 2 BRN N X2 4 BLU 2 Connect the earthing of the gas boiler to an earthing terminal Result The gas boiler performs a test appears on the service display After the test appears o...

Страница 16: ...c to a dual pipe connection is available 6 8 1 To change the gas boiler to 80 125 concentric connection The concentric connection can be changed from 60 100 to 80 125 by an adapter set 1 Remove the co...

Страница 17: ...y Equivalent length for concentric installation 60 100 Length m Bend 90 1 5 Bend 45 1 Equivalent length for dual pipe installation Length m R D 1 Bend 90 2 m Bend 45 1 m R D 0 5 Elbow 90 4 m Elbow 45...

Страница 18: ...pply is in the same pressure zone as the discharge For example a wall terminal through the fa ade C33 Vertical flue system Flue gas discharge via the roof Inlet opening for the air supply is in the sa...

Страница 19: ...e joint INFORMATION Flexible flue gas lines may NOT be used in horizontal connection sections INFORMATION The maximum lengths in the table below apply to each gas boiler separately C83 6 C43 5 Twin 80...

Страница 20: ...arts purchased from an external supplier MUST comply with EN14471 b NOT allowed 6 8 6 Flue pipe position See the local and national regulations Especially for UK Only use flue products approved by the...

Страница 21: ...TION Flexible flue gas lines may NOT be used in horizontal connection sections 6 8 9 Fitting a vertical flue system A vertical 60 100 mm flue kit is also available By using additional components avail...

Страница 22: ...mation for choosing the flow material by means of a sticker including an identification string The identification string contains the following information 0000 PY 2017 EN 14471 2013 T120 H1 W 1 2 O 0...

Страница 23: ...eeve Maximum distance between clamps Vertical position of pipe Other position of pipe 2000 mm 1000 mm Divide the length between the brackets evenly Every system MUST contain at least 1 bracket Positio...

Страница 24: ...splay cover 6 9 3 To install the cover plate The boiler cover plate is an optional product 7 Configuration 7 1 Gas boiler 7 1 1 Overview Configuration 1 2 7 5 6 3 4 8 a b c f e d Read out 1 On off 2 M...

Страница 25: ...ngs of the gas boiler INFORMATION Do NOT deactivate the keep hot function if the gas boiler is connected to a reversible indoor unit It is recommended to always deactivate the keep hot function if the...

Страница 26: ...e user interface instead Space heating pump post purge period 0 15 min 0 min Changing this setting has no effect on the operation of the unit Space heating pump post purge period after domestic hot wa...

Страница 27: ...A 36 Only for EHY2KOMB32AA Summer mode 1 3 0 0 Summer mode deactivated 1 Summer mode to be activated with button code on display Su 2 Summer mode to be activated with button code on display So 3 Summe...

Страница 28: ...ins power 10 Check the gas connections after the gas valve for gastightness during operation 11 Now check the setting of the CO2 percentage at high setting in display and low setting in display 12 Put...

Страница 29: ...mum value a Minimum value 8 4 7 4 9 4 9 4 a CO2 value at maximum power recorded at High setting 11 If the CO2 percentage at maximum and minimum power is within the range expressed in the tables above...

Страница 30: ...er shutdown when the required temperature is reached The boiler controller can temporarily stop the requested space heating demand The burner will stop The shutdown occurs because the requested temper...

Страница 31: ...or the heat pump module During a gas boiler test run busy will be displayed on the user interface Program Button combination Display Burner ON at minimum power and Burner ON maximum space heating pow...

Страница 32: ...remove the pipe downwards by turning the pipe alternately clockwise and counterclockwise 9 Lift the condensate drain pan on the left hand side from the connection to the condensate trap 10 Turn it to...

Страница 33: ...e socket head screws plus serrated lock washers 3 Tighten the socket head screws equally hand tight by turning the hex key clockwise 4 Fit the gas connection below the gas valve 5 Fit the connector to...

Страница 34: ...correctly set Check the adjustment See To check the carbon dioxide setting on page 28 Fan faulty Check the wiring Check the fuse If necessary replace the fan Fan dirty Clean the fan Gas valve faulty R...

Страница 35: ...ter inlet temperature is too low The domestic hot water temperature fluctuates between hot and cold The flow is too low To guarantee comfort a minimum water flow of 5 l min is recommended Increase the...

Страница 36: ...local directives laws regulations and or codes that are relevant and applicable for a certain product or domain Service company Qualified company which can perform or coordinate the required service...

Страница 37: ...inal strip X4 o Condensate drain pan p Domestic Hot water sensor S3 q Condensate S3 r Heat exchanger s Operating panel and read out t Ionisation ignition electrode u Position of data plate Bottom view...

Страница 38: ...30 0 kW Nominal load lower value a 7 1 23 7 kW 7 6 27 0 kW Output at 80 60 C Min Nom 7 1 23 1 kW 7 4 26 6 kW Output at 50 30 C Min Nom 7 7 25 4 kW 8 2 28 9 kW Nominal output 7 7 23 1 kW 8 2 26 6 kW Ef...

Страница 39: ...rical power consumption standby 2 W Radio module Power supply 230 V AC mains powered Frequency range 868 3 MHz Effective Radiated Power ERP 12 1 dBm a Maximum space heating power is set at the factory...

Страница 40: ...30 mbar Italy II2H3P G20 20 mbar G31 30 mbar United Kingdom II2H3P G20 20 mbar G31 30 37 mbar Spain II2H3P G20 20 mbar G31 30 37 mbar Austria II2H3P G20 20 mbar G31 30 50 mbar Bulgaria II2H3P G20 20 m...

Страница 41: ...ioned the boiler as a means of demonstrating compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST...

Страница 42: ...ting co uk It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible...

Страница 43: ...boiler module 4P538953 1 2018 06 14 Disposal NOTICE Do NOT try to dismantle the system yourself dismantling of the system treatment of the refrigerant oil and other parts MUST comply with applicable l...

Страница 44: ...89045700 4P538953 1 2018 06 Copyright 2018 Daikin...

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