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Si10-417

Troubleshooting

Service Diagnosis

121

5.2.47 Output Over Current Detection

Remote
Controller
Display

Method of
Malfunction
Detection

An output over-current is detected by checking the
current that flows in the inverter DC section.

Malfunction
Decision
Conditions

A position signal error occurs while the compressor is
running.

A speed error occurs while the compressor is running.

An output over-current input is fed from the output
over-current detection circuit to the microcomputer.

The system will be shut down if the error occurs 16
times.

Clearing condition: Continuous run for about 5
minutes (normal)

Supposed
Causes

Over-current due to defective power transistor

Over-current due to wrong internal wiring

Over-current due to abnormal supply voltage

Over-current due to defective PCB

Error detection due to defective PCB

Over-current due to closed stop valve

Over-current due to compressor failure

Over-current due to poor installation condition

Si10-417.fm Page 121 Wednesday, September 22, 2004 6:38 PM

Содержание 2AMKS40BVMB

Страница 1: ...Service Diagnosis SPLIT MULTI Si10 417 Pocket Manual Cover fm Page 1 Wednesday September 22 2004 6 36 PM...

Страница 2: ...error code 6 3 List of applicable models 11 3 1 Indoor Units 11 3 2 Outdoor Units 17 4 Error Codes and Description of Fault 21 4 1 Indoor Unit 21 4 2 Outdoor Unit 22 4 3 System 23 5 Troubleshooting 2...

Страница 3: ...oor unit is activated or when the thermistor malfunctions disabling equipment operation 2 When a signal transmission error occurs between the indoor and outdoor units In either case conduct the diagno...

Страница 4: ...LED Service Diagnosis 3 Floor Ceiling Suspended Dual Type Floor Standing Type Duct Connected Type OPERATION lamp green ON OFF OPERATION lamp green OPERATION lamp green Si10 417 fm Page 3 Wednesday Sep...

Страница 5: ...4 Service Diagnosis 1 2 Outdoor Unit Pair The outdoor unit has one green LED LED A on the PCB The flashing green LED indicates normal condition of microcomputer operation Si10 417 fm Page 4 Wednesday...

Страница 6: ...and the OFF condition of the red LED indicates normal equipment condition Troubleshooting with the green LED The LED A green of the outdoor unit indicate microcomputer operation condition Even after...

Страница 7: ...Diagnosis 2 Diagnosis by Remote Controller 2 1 To know the error code Method 1 1 When the timer cancel button is held down for 5 seconds a 00 indication flashes on the temperature display section Si10...

Страница 8: ...o consecutive beeps indicate non corresponding codes 2 To cancel the code display hold the timer cancel button down for 5 seconds The code display also cancels itself if the button is not pressed for...

Страница 9: ...s the 3 buttons TEMP TEMP MODE simultaneously The digit of the number of tens blinks Try again from the start when the digit does not blink 2 Press the TEMP button Press TEMP or TEMP and change the di...

Страница 10: ...r of tens accords with the error code beep The both numbers of tens and units accord with the error code See 7 4 Enter the diagnosis mode again Press the MODE button The digit of the number of units b...

Страница 11: ...i The number of tens accords with the error code beep The both numbers of tens and units accord with the error code 7 Determine the error code The digits indicated when you hear the beep sound are err...

Страница 12: ...VM A T 2 ATKS25BVMB 1 FTK71AVM A T 2 ATKS25CVMB 9 1 FTKD18BVMS 2 ATKS35BVMB 1 FTKD24BVMS 2 ATKS35CVMB 9 1 FTKD28BVMS 2 ATX25BVMB 1 FTKD50BVM 2 ATX35BVMB 1 FTKD50BVMA 9 2 ATXS20CVMB 9 1 FTKD50BVMD 2 AT...

Страница 13: ...BV4 9 2 FTN20CVMB9 1 FTXD50BVMA 9 2 FTN25CVMB9 1 FTXD50BVMC 2 FTN35CVMB9 1 FTXD50BVMT 2 FTS20BVMB 1 FTXD50CMV2C 2 FTS25BVMB 1 FTXD60BMVMC 2 FTS35BVMB 1 FTXD60BVMA 9 2 FTS50BVMB 2 FTXD60BVMC 2 FTS60BVM...

Страница 14: ...FTYN20CVMB9 1 FTXS35BVMB A 1 FTYN25CVMB9 1 FTXS35CVMB 9 8 1 FTYN35CVMB9 1 FTXS50BVMA 9 2 FTYS20BVMB 1 FTXS50BVMB 2 FTYS25BVMB 1 FTXS60BVMA 9 2 FTYS35BVMB 1 FTXS60BVMB 2 FTYS50BVMB 2 FTXS71BVMA 9 2 FTY...

Страница 15: ...on No FVK25AZVMB 2 FVK35AZVMB 2 FVK50AZVMB 2 FVKS25BVMB 2 FVKS35BVMB 2 FVKS50BVMB 2 FVX25AZVMB 2 FVX35AZVMB 2 FVX50AZVMB 2 FVX56AV1C 2 FVXD56CMV2C 2 FVXD68CMV2C 2 FVXS25BVMB 2 FVXS35BVMB A 2 FVXS50BVM...

Страница 16: ...1 CDK60AVM 1 CDXD35AVMC 1 CDK60AVMA 1 CDXD35BMVMC 1 CDK60AVMD 1 CDXD35CMVMC 1 CDK60AZVMB 1 CDXD35CVMA 1 CDKD25CVM A 1 CDXD50AVMC 1 CDKD35CVM A 1 CDXD50CVMA 1 CDKD50CVM A 1 CDXD60AVMC 1 CDKD60CVM A 1...

Страница 17: ...BVMB 1 FLK50AVMA 1 FLK50AVMD 1 FLK50AZVMB 1 FLK60AVMA 1 FLK60AVMD 1 FLK60AZVMB 1 FLKS25BVMB 1 FLKS35BVMB 1 FLKS50BVMB 1 FLKS60BVMB 1 FLX25AVMA 1 FLX25AZVMB 1 FLX25BVMB 1 FLX35AVMA 1 FLX35AZVMB 1 FLX35...

Страница 18: ...ARK25BVMB 3 3MK75AVMA 5 ARK35BVMB 3 3MK75AVMT 5 ARKH20CVMB9 3 3MKD58BVM 5 ARKH25CVMB9 3 3MKD75BVM 5 ARKH35CVMB9 3 3MKD75BVMA 5 ARKS25BVMB 3 3MKD75BVMT 5 ARKS35BVMB 3 3MKS50BVMB 5 ARX25BVMB 3 3MX52AZV...

Страница 19: ...K35BVMB 3 RKE35BVM 3 RK35JAVET 3 RKE35BVMA 3 RK35JV1NB9 3 RKE35BVMT 3 RK35JVE9 3 RKH20CVMB9 3 RK35JVEA9 3 RKH25CVMB9 3 RKD18BVMS 4 RKH35CVMB9 3 RKD24BVMS 4 RKS25BVMB 3 RKD25KZV1B 3 RKS35BVMB 3 RKD28BV...

Страница 20: ...B 4 RX35JAVET 3 RXD71JV1B5 4 RX35JV1NB5 3 RXD71JVEA 4 RX35JV1NB9 3 RXD71JVET 4 RX35JVEA9 3 RXD80BVMA 4 RX35LV1C 3 RXD80CV4 4 RX35LV1C9 3 RXE25BVMA 3 RX50AZVMB 4 RXE25BVMT 3 RX50JV4N 4 RXE25CMV2C 3 RX5...

Страница 21: ...60BVMB 4 RYN35CVMB9 3 RXS71BVMA 4 RYS20BVMB 3 RXS71BVMB 4 RYS25BVMB 3 RY25CVMA 3 RYS35BVMB 3 RY35CVMA 3 RYS50BVMB 4 RYN20CVMB9 3 RYS60BVMB 4 Model Classification No Model Classification No Refer the c...

Страница 22: ...elated page 1 2 A1 Indoor unit PCB abnormality 24 24 A5 Freeze up protection function or high pressure control 25 25 A6 Fan motor or related abnormality 27 29 C4 Heat exchanger temperature thermistor...

Страница 23: ...control in cooling 74 74 75 H6 Position sensor abnormality 77 79 81 83 H8 CT or related abnormality 85 87 89 91 H9 Outdoor air thermistor or related abnormality 93 93 95 97 J3 Discharge pipe thermisto...

Страница 24: ...130 133 U2 Low voltage detection 137 138 Over voltage detection 136 140 U4 Signal transmission error between indoor and outdoor units 142 142 142 Outdoor unit PCB abnormality or signal transmission c...

Страница 25: ...y depending on models Control connector Connector connection check note YES Is it normal NO Correct connections Replace PCBs R1400 Caution Be sure to turn off power switch before connect or disconnect...

Страница 26: ...e detected by the indoor unit heat exchanger thermistor Malfunction Decision Conditions High pressure control During heating operations the temperature detected by the indoor heat exchanger thermistor...

Страница 27: ...e intake air filter Check the air passage YES YES R1401 Check the dust accumulation on the indoor unit heat exchanger YES YES Is there any short circuit Is it very dirty Is it very dirty NO Provide su...

Страница 28: ...s Operation halt due to faulty capacitor of the fan motor Detection error due to faulty indoor unit PCB Trouble shooting Check No 16 Refer to P 167 Rotate the fan by hand Operate the fan Does it rotat...

Страница 29: ...k No 16 Check hall IC Is there an output Is it at the rated voltage Check the fan motor voltage NO NO YES YES Replace the fan motor or indoor unit PCB Replace indoor unit PCB 1 Replace the fan motor A...

Страница 30: ...on Decision Conditions When the detected rotation speed is less than 50 of the H tap under maximum fan motor rotation demand Supposed Causes Operation halt due to short circuit inside the fan motor wi...

Страница 31: ...ower supply and rotate fan by hand Turn power ON and operate fan Does it rotate Stop fan motor Is rotation number command pulse generated Check No 01 Check output of fan motor connector Does fan rotat...

Страница 32: ...DC 200V generated Is motor control power voltage DC 15V generated Turn off power supply and dis connect fan motor connector then turn power ON again Is rotation number command pulse generated Check N...

Страница 33: ...C more than 1 860 kohms Note The values vary slightly in some models Supposed Causes Faulty connector connection Faulty thermistor Faulty PCB Trouble shooting Check No 6 Refer to P 157 C4 Heat exchang...

Страница 34: ...t switch defective Shutter itself deformed warped Shutter s sealing material too thick Detection error by broken relay harness or disconnected connector Detection error due to defective PCB 2 Foreign...

Страница 35: ...ter for deformation or its sealing material NO 2A Shutter opening itself YES Q0346 Reconnect the connector or replace the relay harness Replace the shutter drive motor or the PC board 2 YES NO Relay h...

Страница 36: ...nditions A and B are kept together for 5 minutes A Indoor unit heat exchanger temperature 1 C B Indoor unit heat exchanger temperature Room temperature 10 C If the indoor unit anti icing function is a...

Страница 37: ...istor Replace the room temperature thermistor Replace the room temperature thermistor or indoor unit heat exchanger thermistor Do the vacuum drying Replace the indoor unit PCB R3039 Wiring or piping o...

Страница 38: ...B are kept together for 5 minutes A Indoor unit heat exchanger temperature 1 C B Indoor unit heat exchanger temperature Room temperature 10 C If the indoor unit icing protector is activated four times...

Страница 39: ...perature thermistor Replace the room temperature thermistor or indoor unit heat exchanger thermistor Do the vacuum drying Replace the indoor unit PCB and then start the wiring error check mode R3059 W...

Страница 40: ...o P 151 Check No 5 2 Refer to P 156 Check No 6 Refer to P 157 Check No 11 Refer to P 162 Caution Be sure to turn off power switch before connect or disconnect connector or parts damage may be occurred...

Страница 41: ...o P 151 Check No 5 1 Refer to P 155 Check No 6 Refer to P 157 Check No 11 Refer to P 162 Discharge pipe thermistor disconnected Check No 11 Check the refrigerant line Check No 6 Check the thermistors...

Страница 42: ...or OL is activated twice the system will be shut down The error counter will reset itself if this or any other error does not occur during the following 60 minute compressor running time total time Th...

Страница 43: ...switch before connect or disconnect connector or parts damage may be occurred Insert the thermistor in position Replace the discharge pipe thermistor Replace the valve itself or the coil Replace the...

Страница 44: ...Compressor locked Trouble shooting Note If the model doesn t have SPM replace the outdoor unit PCB Turn off the power Disconnect the harnesses U V and W Inverter checker Part No 1225477 Correct the po...

Страница 45: ...Continuous run for about 5 minutes normal Supposed Causes Compressor locked Trouble shooting Caution Turn off the power Disconnect the harnesses U V and W System shut down after errors repeated sever...

Страница 46: ...ncy of above 180 Hz The system will be shut down if the error occurs 16 times Clearing condition Continuous run for about 5 minutes normal Supposed Causes Compressor locked Trouble shooting Caution Tu...

Страница 47: ...6 Service Diagnosis System shut down after errors repeated several times YES NO Check the electronic expansion valve Replace it as required Replace the compressor R2842 A Si10 417 fm Page 46 Wednesday...

Страница 48: ...he model doesn t have SPM replace the outdoor unit PCB Caution Turn off the power Disconnect the harnesses U V and W System shut down after errors repeated several times Normal Emergency stop without...

Страница 49: ...osed Causes Fan motor breakdown Harness or connector disconnected between fan motor and PCB or in poor contact Foreign matters stuck in the fan Trouble shooting Check No 15 1 2 Refer to P 165 Turn off...

Страница 50: ...minutes normal Supposed Causes Fan motor breakdown Harness or connector disconnected between fan motor and PCB or in poor contact Foreign matters stuck in the fan Trouble shooting Check No 15 1 2 Refe...

Страница 51: ...rt circuit Trouble shooting Check No 7 1 Refer to P 158 Check No 8 Refer to P 160 Replace the outdoor unit PCB Inverter checker Part No 1225477 Correct the power supply or replace the SPM Replace the...

Страница 52: ...ve SPM replace the outdoor unit PCB R2952 Turn off the power and reconnect the harnesses Turn on the power again and get restarted Check No 8 Check the discharge pressure Check No 7 1 Check the instal...

Страница 53: ...ssor running continues for 2 5 seconds CT input Above 20 A The system will be shut down if the error occurs 16 times Clearing condition Continuous run for about 5 minutes normal Supposed Causes Over c...

Страница 54: ...ower supply or replace the SPM Replace the outdoor unit PCB R2844 Input current flowing above its stop level NO YES NO Normal Any LED off YES NO Check with the inverter checker Turn off the power and...

Страница 55: ...T input with the compressor running continues for 2 5 seconds CT input Above 20 A The system will be shut down if the error occurs 16 times Clearing condition Continuous run for about 5 minutes normal...

Страница 56: ...ower supply or replace the SPM Replace the outdoor unit PCB R2844 Input current flowing above its stop level NO YES NO Normal Any LED off YES NO Check with the inverter checker Turn off the power and...

Страница 57: ...ssor running continues for 2 5 seconds CT input Above 11 A The system will be shut down if the error occurs 16 times Clearing condition Continuous run for about 5 minutes normal Supposed Causes Over c...

Страница 58: ...er Part No 1225477 Correct the power supply or replace the SPM Replace the outdoor unit PCB R2844 Input current flowing above its stop level NO YES NO Normal Any LED off YES NO Check with the inverter...

Страница 59: ...in the operating mode Malfunction Decision Conditions A following condition occurs after 3 minutes of the compressor start Cooling dry operation outdoor unit heat exchanger temp liquid pipe temp 5 C H...

Страница 60: ...No 11 Check the refrigerant line l Insufficient gas l Water mixed l Stop valve defective YES YES Harness out of connector NO YES Disconnect the harness from the connector Resistance between harnesses...

Страница 61: ...within their normal ranges in the operating mode Malfunction Decision Conditions A following condition continues over 10 minute after operating 5 minutes Cooling dry operation room temp indoor heat ex...

Страница 62: ...No 11 Check the refrigerant line l Insufficient gas l Water mixed l Stop valve defective YES YES Harness out of connector NO YES Disconnect the harness from the connector Resistance between harnesses...

Страница 63: ...in their normal ranges in the operating mode Malfunction Decision Conditions A following condition continues over 1 minute after operating 10 minutes Cooling dry operation room temp indoor heat exchan...

Страница 64: ...o 11 Check the refrigerant line l Insufficient gas l Water mixed l Stop valve defective YES YES NO Harness out of connector NO YES Disconnect the harness from the connector Resistance between harnesse...

Страница 65: ...he operating mode Malfunction Decision Conditions Either of the following conditions occurs 3 minutes after the compressor has started Cooling dry operation Outdoor unit heat exchanger temperature Liq...

Страница 66: ...ck the thermistors Check the continuity of the four way valve coil and harness Correct Reconnect Replace the four way valve coil Replace the outdoor unit PC board Reconnect in position Replace a defec...

Страница 67: ...The error is cleared when the temperature has dropped below C Stop temperatures The error counter will reset itself if this or any other error does not occur during the following 60 minute compressor...

Страница 68: ...defective Replace a defective thermistor Replace the valve itself or the coil Refer to the refrigerant line check procedure Replace the outdoor unit PCB R2846 Check No 6 Check the thermistors Malfunct...

Страница 69: ...pressor will stop The error is cleared when the temperature has dropped below 107 C Stop temperatures in case of 5 0kW class 1 110 C above 45Hz rising above 40Hz dropping 2 102 C 30 45Hz rising 25 40H...

Страница 70: ...defective Replace a defective thermistor Replace the valve itself or the coil Refer to the refrigerant line check procedure Replace the outdoor unit PCB R2846 Check No 6 Check the thermistors Malfunct...

Страница 71: ...ror is cleared when the temperature has dropped below 107 C Stop temperatures in the case of 3MXS52BVMB 1 110 C when the frequency rises above 45 Hz or drops below 40 Hz 2 102 C when the frequency ris...

Страница 72: ...defective Replace a defective thermistor Replace the valve itself or the coil Refer to the refrigerant line check procedure Replace the outdoor unit PCB R2846 Check No 6 Check the thermistors Malfunct...

Страница 73: ...C the compressor will stop The error is cleared when the temperature has dropped below 97 C Stop temperatures 1 110 C above 45Hz rising above 40Hz dropping 2 102 C 30 45Hz rising 25 40Hz dropping 3 9...

Страница 74: ...defective Replace a defective thermistor Replace the valve itself or the coil Refer to the refrigerant line check procedure Replace the outdoor unit PCB R2846 Check No 6 Check the thermistors Malfunct...

Страница 75: ...valve Dirty heat exchanger Trouble shooting Check No 4 Refer to P 151 Check No 6 Refer to P 157 Check No 7 1 Refer to P 158 Check No 9 Refer to P 160 R2855 Replace the fan motor Repair the connector o...

Страница 76: ...stor exceeds the limit Malfunction Decision Conditions Activated when the temperature being sensed by the heat exchanger thermistor rises above 54 C Deactivated when the said temperature drops below 5...

Страница 77: ...ce the PCB Change the air outlet grille position Change the installation location Clean the heat exchanger Check the installation space Check No 9 Outdoor fan check Judgment Check No 6 Heat exchanger...

Страница 78: ...ection circuit Malfunction Decision Conditions The compressor fails to start in about 15 seconds after the compressor run command signal is sent Clearing condition Continuous run for about 5 minutes n...

Страница 79: ...the compressor R3041 Normal NO NO YES YES NO YES YES Any LED off NO DC290 380V Electricals or compressor harnesses connected as specified Check the electrolytic capacitor voltage Check with the invert...

Страница 80: ...Malfunction Decision Conditions The compressor fails to start in about 15 seconds after the compressor run command signal is sent Clearing condition Continuous run for about 5 minutes normal The syst...

Страница 81: ...Replace the compressor R2847 Normal NO NO YES YES NO YES YES Any LED off NO DC380 30V Electricals or compressor harnesses connected as specified Check the electrolytic capacitor voltage Check with th...

Страница 82: ...ition detection circuit Malfunction Decision Conditions The compressor fails to start in about 15 seconds after the compressor run command signal is sent Clearing condition Continuous run for about 5...

Страница 83: ...Replace the compressor R2847 Normal NO NO YES YES NO YES YES Any LED off NO DC380 30V Electricals or compressor harnesses connected as specified Check the electrolytic capacitor voltage Check with th...

Страница 84: ...t Malfunction Decision Conditions The compressor is not running in about 15 seconds after the compressor run command signal is sent Clearing condition Continuous run for about 5 minutes normal The sys...

Страница 85: ...the compressor R3041 Normal NO YES NO YES Any LED off NO NO YES DC290 380V Check the electrolytic capacitor voltage Check with the inverter checker Turn off the power Disconnect the harnesses U V and...

Страница 86: ...transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective Trouble shooting Check No 12 Refer to P 163 Turn off the power and turn it on again Check No...

Страница 87: ...Replace the outdoor unit PCB Replace the outdoor unit PCB Replace the compressor Any LED off Compressor running NO YES YES NO Turn off the power Disconnect the harnesses U V and W Turn off the power a...

Страница 88: ...transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective Trouble shooting Check No 12 Refer to P 163 Turn off the power and turn it on again Check N...

Страница 89: ...lace the outdoor unit PCB Replace the compressor Any LED off Compressor running NO YES YES NO Turn off the power Disconnect the harnesses U V and W Turn off the power and reconnect the above harnesses...

Страница 90: ...nditions The compressor running frequency is below 55 Hz and the CT input is below 0 1 V The input current is also below 1 25 A If this error repeats 4 times the system will be shut down The error cou...

Страница 91: ...Time Capacitor charged when the indoor unit or outdoor unit main relay turns on Caution Be sure to turn off power switch before connect or disconnect connector or parts damage may be occurred DC380 3...

Страница 92: ...transistor defective Internal wiring broken or in poor contact Reactor defective Outdoor unit PCB defective Trouble shooting Check No 12 Refer to P 163 DC290 380V Turn off the power and turn it on ag...

Страница 93: ...e SPM Replace the outdoor unit PCB Replace the outdoor unit PCB Replace the compressor Any LED off Compressor running NO YES YES NO Turn off the power Disconnect the harnesses U V and W Turn off the p...

Страница 94: ...onditions The thermistor input is above 4 96 V or below 0 04 V with the power on Error J3 is judged if the discharge pipe thermistor temperature is smaller than the condenser thermistor temperature Su...

Страница 95: ...l Outdoor air thermistor Replace the following thermistor l Indoor unit heat exchanger thermistor Replace the outdoor unit PCB Replace the indoor unit PCB Error displayed again on remote controller NO...

Страница 96: ...nditions When the thermistor input is above 4 96 V or below 0 04 V with the power on the J3 error is judged if the discharge pipe thermistor temperature is smaller than the condenser thermistor temper...

Страница 97: ...n thermistor l Discharge pipe temperature thermistor l Outdoor unit heat exchanger temperature thermistor l Liquid pipe thermistor l Gas pipe thermistor l Outdoor temperature thermistor Replace the fo...

Страница 98: ...r below 0 04 V with the power on Error J3 is judged if the discharge pipe thermistor temperature is smaller than the condenser thermistor temperature In case of J8 or J9 the system will be shut down w...

Страница 99: ...No 6 Check the thermistor resistance value Check No 6 Check the indoor unit heat exchanger thermistor resistance value in the heating mode Caution Be sure to turn off power switch before connect or d...

Страница 100: ...le shooting Check No 6 Refer to P 157 Check No 7 1 Refer to P 158 Check No 9 Refer to P 160 Turn off the power and turn it on again Replace the fan motor Correct the connectors and fan motor leads Rep...

Страница 101: ...hermistor resistance value Replace the fin thermistor Replace the outdoor unit PCB l Fin thermistor Thermistor as specified in its characteristic chart Above 122 C YES NO NO YES Check the radiation fi...

Страница 102: ...PCB defective Trouble shooting Check No 6 Refer to P 157 Check No 7 1 Refer to P 158 Check No 9 Refer to P 160 Turn off the power and turn it on again Replace the fan motor Correct the connectors and...

Страница 103: ...thermistor resistance value Replace the fin thermistor Replace the outdoor unit PCB l Fin thermistor Thermistor as specified in its characteristic chart Above 80 C YES NO NO YES Check the radiation fi...

Страница 104: ...oor contact Outdoor unit PCB defective Trouble shooting Check No 6 Refer to P 157 Check No 7 1 Refer to P 158 Check No 9 Refer to P 160 Turn off the power and turn it on again Replace the fan motor Co...

Страница 105: ...thermistor resistance value Replace the fin thermistor Replace the outdoor unit PCB l Fin thermistor Thermistor as specified in its characteristic chart Above 90 C YES NO NO YES Check the radiation fi...

Страница 106: ...PCB defective Trouble shooting Check No 6 Refer to P 157 Check No 7 2 Refer to P 159 Check No 9 Refer to P 160 Turn off the power and turn it on again Replace the fan motor Correct the connectors and...

Страница 107: ...thermistor resistance value Replace the fin thermistor Replace the outdoor unit PCB l Fin thermistor Thermistor as specified in its characteristic chart Above 80 C YES NO NO YES Check the radiation fi...

Страница 108: ...mperature rise due to defective outdoor unit fan Fin temperature rise due to short circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective Trouble shooting Check No 6 Ref...

Страница 109: ...r as specified in its characteristic chart Above 81 C YES NO NO YES Check the radiation fin temperature A B Replace the fin thermistor Check the power transistor and fin for looseness If they are foun...

Страница 110: ...mperature rise due to defective outdoor unit fan Fin temperature rise due to short circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective Trouble shooting Check No 6 Ref...

Страница 111: ...Check the power transistor and fin for looseness If they are found to be fit tightly replace the PCB or the power transistor R2851 Thermistor as specified in its characteristic chart Above 90 C YES N...

Страница 112: ...g the following 60 minute compressor running time total time Supposed Causes Fin temperature rise due to defective outdoor unit fan Fin temperature rise due to short circuit Fin thermistor defective C...

Страница 113: ...r as specified in its characteristic chart Above 90 C YES NO NO YES Check the radiation fin temperature A B Replace the fin thermistor Check the power transistor and fin for looseness If they are foun...

Страница 114: ...mperature rise due to defective outdoor unit fan Fin temperature rise due to short circuit Fin thermistor defective Connector in poor contact Outdoor unit PCB defective Trouble shooting Check No 6 Ref...

Страница 115: ...Check the power transistor and fin for looseness If they are found to be fit tightly replace the PCB or the power transistor R2851 Thermistor as specified in its characteristic chart Above 90 C YES N...

Страница 116: ...rrent input is fed from the output over current detection circuit to the microcomputer The system will be shut down if the error occurs 16 times Clearing condition Continuous run for about 5 minutes n...

Страница 117: ...to get the system started See if the same error occurs Turn off the power and disconnect the harnesses U V and W Check with the inverter checker An output over current may result from wrong internal...

Страница 118: ...il phases NO YES Normal Monitor the supply voltage discharge and suction pressures and other factors for a long term Possible causes l Instantaneous supply voltage drop l Compressor motor overloaded l...

Страница 119: ...ning An output over current input is fed from the output over current detection circuit to the microcomputer The system will be shut down if the error occurs 16 times Clearing condition Continuous run...

Страница 120: ...YES NO Any LED off Turn off the power and turn it on again to get the system started See if the same error occurs Turn off the power and disconnect the harnesses U V and W Check with the inverter chec...

Страница 121: ...or breakage between compressor s coil phases NO YES Normal Monitor the supply voltage discharge and suction pressures and other factors for a long term Possible causes l Instantaneous supply voltage...

Страница 122: ...rrent input is fed from the output over current detection circuit to the microcomputer The system will be shut down if the error occurs 16 times Clearing condition Continuous run for about 5 minutes n...

Страница 123: ...YES NO Any LED off Turn off the power and turn it on again to get the system started See if the same error occurs Turn off the power and disconnect the harnesses U V and W Check with the inverter chec...

Страница 124: ...or breakage between compressor s coil phases NO YES Normal Monitor the supply voltage discharge and suction pressures and other factors for a long term Possible causes l Instantaneous supply voltage...

Страница 125: ...Voltage However when the status of running frequency Hz is kept on for a certain time Note The values are different from model to model Gas shortage detection II If a gas shortage error takes place 4...

Страница 126: ...closed NO YES Check the CT YES NO Gas shortage error again YES NO Oil oozing at internal piping NO YES Check No 4 Electronic expansion valve functioning YES NO Oil oozing at relay pipe connections Che...

Страница 127: ...ontact Correct as required Also replace cracked pipe if any Replace the room temperature or outdoor air thermistor or the indoor unit or outdoor unit heat exchanger thermistor 1 Replace the PCB 2 Repl...

Страница 128: ...ge However when the status of running frequency 55 Hz is kept on for a certain time Note The values are different from model to model Gas shortage detection II If a gas shortage error takes place 4 ti...

Страница 129: ...closed NO YES Check the CT YES NO Gas shortage error again YES NO Oil oozing at internal piping NO YES Check No 4 Electronic expansion valve functioning YES NO Oil oozing at relay pipe connections Che...

Страница 130: ...ontact Correct as required Also replace cracked pipe if any Replace the room temperature or outdoor air thermistor or the indoor unit or outdoor unit heat exchanger thermistor 1 Replace the PCB 2 Repl...

Страница 131: ...current 8 78 256 A Hz x Compressor running frequency 0 25 However when the status of running frequency 55 Hz is kept on for a certain time Note The values are different from model to model Gas shorta...

Страница 132: ...closed NO YES Check the CT YES NO Gas shortage error again YES NO Oil oozing at internal piping NO YES Check No 4 Electronic expansion valve functioning YES NO Oil oozing at relay pipe connections Che...

Страница 133: ...ontact Correct as required Also replace cracked pipe if any Replace the room temperature or outdoor air thermistor or the indoor unit or outdoor unit heat exchanger thermistor 1 Replace the PCB 2 Repl...

Страница 134: ...are different from model to model Gas shortage detection II When the condition of the following 1 3 continued for a certain time 1 During discharge pipe temperature control 2 Discharge pipe temp 255 2...

Страница 135: ...closed NO YES Check the CT YES NO Gas shortage error again YES NO Oil oozing at internal piping NO YES Check No 4 Electronic expansion valve functioning YES NO Oil oozing at relay pipe connections Che...

Страница 136: ...ontact Correct as required Also replace cracked pipe if any Replace the room temperature or outdoor air thermistor or the indoor unit or outdoor unit heat exchanger thermistor 1 Replace the PCB 2 Repl...

Страница 137: ...utes normal Supposed Causes Supply voltage not as specified Over voltage detection circuit defective PAM control part s defective Trouble shooting Note If the model doesn t have SPM replace the outdoo...

Страница 138: ...minutes normal Supposed Causes Supply voltage not as specified Over voltage detector or DC voltage detection circuit defective PAM control part s defective Trouble shooting Check the supply voltage Co...

Страница 139: ...ns An over voltage signal is fed from the over voltage detection circuit to the microcomputer or the voltage being detected by the DC voltage detection circuit is judged to be below 150 V for 0 1 seco...

Страница 140: ...ed NO Repeat a couple of times YES Disturbance factors Noise Power supply distortion A A Caution Be sure to turn off power switch before connect or disconnect connector or parts damage may be occurred...

Страница 141: ...ltage signal is fed from the over voltage detection circuit to the microcomputer or more than 430 V occurred the voltage detected by the DC voltage detection circuit The system will be shut down if th...

Страница 142: ...et restarted a couple of times R2854 Supply voltage as specified NO YES Turn on the power again System restarted NO Repeat a couple of times YES Precaution before turning on the power again Make sure...

Страница 143: ...e data sent from the outdoor unit cannot be received normally or when the content of the data is abnormal Supposed Causes Faulty outdoor unit PCB Faulty indoor unit PCB Indoor unit outdoor unit signal...

Страница 144: ...oor unit control PCB Locate the cause of the disturbance of the power supply waveform and correct it Is there any wiring error NO R2840 Is LED A flashing Is the voltage 0 V NO Check No 10 Check power...

Страница 145: ...sent from the outdoor unit cannot be received normally or when the content of the data is abnormal If the indoor unit cannot communicate with the outdoor unit for 15 seconds the system will be shut d...

Страница 146: ...Is there any wiring error R3046 Not enough YES The connection wiring length over 30m NO Fully insulated ex between wirings earth Fine NO Check the outdoor unit s LED A NO Is LED A flashing YES Discon...

Страница 147: ...ndoor unit PCB mounted Indoor unit PCB defective Wrong outdoor unit PCB mounted or defective Trouble shooting Check the indoor and outdoor unit model numbers Match the compatible models Change for the...

Страница 148: ...internal and or external voltages Operation halt due to mismatching of indoor and outdoor units Supposed Causes Operation halt due to the anti icing function in other rooms Wrong connections at the in...

Страница 149: ...cified voltage between indoor and outdoor units Supposed Causes Operation halt due to the anti icing function in other rooms Wrong connections at the indoor unit PCB wrongly connected Trouble shooting...

Страница 150: ...eference potential Motor control voltage 15 VDC Rotation command voltage 1 6 VDC Rotation pulse input S1 R3199 7 6 5 4 3 2 1 Motor power supply voltage Unused Unused P 0V reference potential Motor con...

Страница 151: ...in pan assembly Check the continuity of the switch connection The shutter can be opened and closed with hand Keep the shutter open and closed all the way for each continuity check steps 5 4 3 2 1 Moto...

Страница 152: ...nductivity between pins 1 3 and 6 and between pins 2 4 and 5 If there is no conductivity between the pins the EV coil is faulty 4 If no EV generates latching sound in the above step 2 the outdoor unit...

Страница 153: ...Check the conductivity between pins 1 3 and 6 and between pins 2 4 and 5 If there is no conductivity between the pins the EV coil is faulty 4 If no EV generates latching sound in the above step 2 the...

Страница 154: ...ing problem does not cool the room When the only faulty unit is in operation the unit makes pump down The low pressure of the unit becomes vacuum IT is activated Abnormal discharge pipe temperature He...

Страница 155: ...e pipe temperature Check the number of rotation of shaft if it is 5 and half from full open to complete close using manual coil for electronic expansion valve When the number of rotation of shaft is l...

Страница 156: ...ur way valve coil Replace the four way valve R2856 NO Four way valve coil Cooling dry No continuity Heating Continuity YES YES Four way valve coil resistance at 1500 NO S80 voltage at DC 180 220 V wit...

Страница 157: ...lace the four way valve Four way valve coil Cooling dry No continuity Heating Continuity YES YES NO S80 voltage at DC 180 220 V with compressor on Fig 1 Disconnect the four way valve coil from the con...

Страница 158: ...e the resistance of each thermistor using tester The relationship between normal temperature and resistance is shown in the graph and the table below Thermistor R25 C 20k B 3950 Temperature C 20 211 0...

Страница 159: ...ion location or direction Check the outside air temperature temperature of air taken in by the outdoor unit The outside air temperature shall be 43 C or lower Check the allowable dimensions of the air...

Страница 160: ...Check the outside air temperature temperature of air taken in by the outdoor unit The outside air temperature shall be 46 C or lower Check the allowable dimensions of the air suction and discharge ar...

Страница 161: ...alled at the site Clean Replace the compressor R1443 YES YES YES NO NO NO NO At the heat exchanger and air filter dirty Is the stop valve open Is the connection pipe deformed YES High Check the outdoo...

Страница 162: ...red black 2 white black Check the fan capacitor for continuity Does the outdoor fan rotate Does the outdoor unit fan start just after the power is turned on Check the outdoor fan system YES YES NO Nor...

Страница 163: ...e zero cross sections circled in Fig 2 5 4 10 Inverter Units Refrigerant System Check Check No 11 Fig 1 Fig 2 Refrigerant system check Check for gas leaks See the section on insufficient gas detection...

Страница 164: ...als 5 4 12 Power Transistor Check Check No 13 Checking the power transistor z Never touch any live parts for at least 10 minutes after turning off the circuit breaker z If you cannot avoid to touch a...

Страница 165: ...capacitor z Never touch any live parts for at least 10 minutes after turning off the circuit breaker z If unavoidably necessary to touch a live part make sure there is no DC voltage using the tester...

Страница 166: ...S70 4 Make a turn of the fan motor with a hand and make sure the pulse 0 15 V appears twice at pins 1 and 4 If the fuse is blown out the outdoor unit fan may also be in trouble Check the fan too If th...

Страница 167: ...pins 1 and 4 If the fuse is blown out the outdoor unit fan may also be in trouble Check the fan too If the voltage in Step 2 is not applied it means the PCB is defective Replace the PCB If the pulse...

Страница 168: ...the connector connected check the following Output voltage of about 5 V between pins 1 and 3 Generation of 3 pulses between pins 2 and 3 when the fan motor is operating Failure of 1 faulty PCB Replace...

Страница 169: ...ghts reserved c Dealer Head Office Umeda Center Bldg 4 12 Nakazaki Nishi 2 chome Kita ku Osaka 530 8323 Japan Tokyo Office JR Shinagawa East Bldg 18 1 Konan 2 chome Minato ku Tokyo 108 0075 Japan http...

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