Vehicle Systems
Disassembly & Assembly
Counterweight
Remove And Install Counterweight
Battery voltage and high amperage are present.
Injury to personnel is possible. The head capaci-
tor (HEAD CAP) must be discharged before any
contact with the control panel is made. Disconnect
the battery and discharge HEAD CAP.
1.
Remove the protector cover from the counter-
weight. Disconnect the battery and discharge the
HEAD CAP. See Discharging Head Capacitor in
the MicroCommand Control System module.
2.
Disconnect positive battery cable (3) and negative
battery cable (2) from the control panel.
3.
Install tooling (A) in the two holes at the top of the
counterweight. Attach a hoist. The approximate
weight of the counterweight is as follows:
BC20S ............................................430 kg (948 lb)
BC25S, BC30S .............................570 kg (1257 lb)
B20S ...............................................252 kg (556 lb)
B25S, B30S ....................................349 kg (770 lb)
4.
Remove three bolts (1) and the counterweight.
NOTE:
The following steps are for installation of the
counterweight.
5.
Put the counterweight in position on the lift truck
and install three bolts (1).
6.
Connect negative battery cable (2) and positive
battery cable (3) to the control panel.
7.
Install the protector cover on the counterweight.
WARNING
Tools Needed
A
Link Bracket
2
67
4
1
2
3
