Vehicle Systems
Disassembly & Assembly
Control Panel
Remove And Install Control Panel
Typical Example
Battery voltage and high amperage are present.
Injury to personnel is possible. Disconnect the
battery. The head capacitor (HEAD CAP) must be
discharged before any contact with the control
panel is made. Disconnect the battery and dis-
charge HEAD CAP.
1.
Remove the protector cover from the counter-
weight. Disconnect the battery and discharge
HEAD CAPS (3). See Discharging Head Capacitor
in the MicroController Control System module.
Mark all cables and wires for correct installation.
2.
Loosen two screws (2) and position logic group (1)
on top of the counterweight.
Typical Example
3.
Disconnect wiring harness connector (5).
Disconnect seven cables (6) and two wires (7)
from the contactors at the bottom of the control
panel.
4.
Loosen the two lower corner mounting bolts for
the control panel. Remove remaining five bolts (4).
There is one in the center of the control panel.
5.
Reattach logic group (1) to its bumpers. The
weight of the control panel is 29 kg (65 lb). Use
two people to remove the control panel.
NOTE:
The following steps are for installation of the
control panel.
6.
Put the control panel in position on the lift truck.
Put the logic group on the counterweight. Install
five bolts (4) and tighten all the bolts.
7.
Connect two wires (7) and seven cables (6) to the
contactors at the bottom of the control panel.
Connect wiring harness connector (5).
8.
Put logic group (1) on its bumpers and tighten two
screws (2).
9.
Install the protector cover on the counterweight.
Connect the battery.
WARNING
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IDCD378S
