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Operating manual for welding unit

Type: BS304 / BS306 / BS308 / BS310

BSS

BS3xx

Page 3

22.01.99

Connection

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Connecting the power cable to the welding equipment

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Connecting to the mains supply

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Connecting the welding head

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Connecting the ground cables

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Startup

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Maintenance and service

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Replacing the Filter

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Troubleshooting

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Replacing the fuse

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Transport

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Transport damages

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Spare parts

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BS304 Welding equipment

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BS306 Welding equipment

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BS308 Welding equipment

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BS310 Welding equipment

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Appendix

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EC Conformity Declaration

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EMC Conformity Certificate

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Содержание BS310

Страница 1: ...M A N U A L B S 3 1 0 D A B O T E K D A B O T E K T r a d i n g A p S B i r k e d a m 1 0 C D K 6 0 0 0 K o l d i n g T E L 4 5 7 5 5 0 5 6 6 6 F A X 4 5 7 5 5 0 4 7 9 5...

Страница 2: ...its components 6 Description 7 Welding method 7 Intended purpose 8 General 8 Field of application of the welding equipment 8 Standard stud dimensions 8 The control panel 9 Clear text display 9 MODE k...

Страница 3: ...16 Connecting the welding head 16 Connecting the ground cables 16 Startup 17 Maintenance and service 18 Replacing the Filter 18 Troubleshooting 19 Replacing the fuse 19 Transport 20 Transport damages...

Страница 4: ...sed by unauthorized persons or parties or communicated to others for purposes of com petition DABOTEK Trading ApS reserve the right to make any technical modifications without prior notice from the st...

Страница 5: ...stud welding equipment Operating personnel must be able to refer to these instructions if necessary Therefore make sure the instructions are available to them at the appropriate time If you sell the e...

Страница 6: ...or S For any apparent damages and defects impairing the safety and for anyunusual noiseor smell switch off the equipment or machine and notify your superiors S If recognizable faults or shortcomings o...

Страница 7: ...cted cannot be excluded Do not touch or put a hand into moving or live parts Description Welding method The welding method is capacitor discharge wel ding with tip ignition No shielding gas is used no...

Страница 8: ...the stud diameter When entering the stud diameter the appliance sets itself automatically to anempirical value Correc tions are possible Different operating states are displayed by symbols in the dis...

Страница 9: ...elect various condi tions MENU POINTS ENTER key With the ENTER key you confirm the parameter values set at the appliance and return to the main menu basic position RIGHT ARROW key With the RIGHT ARROW...

Страница 10: ...K Trading ApS welding guns and welding heads will have 12 pin appliance plugs Older welding guns and welding heads can be connected by replacing the appliance plugs or by means of an adapter Socket fo...

Страница 11: ...unit Type BS304 BS306 BS308 BS310 BSS BS3xx Page 11 22 01 99 The back panel Mains socket Type plate Vent hole OBO Bettermann Mains connection Power ON OFF switch Fuse carrier for fuse F1 3 15A mT Col...

Страница 12: ...ing capacitors are charged Set is not ready for welding while charging is in pro cess Welding capacitors are discharged Set is not ready for welding while discharging is in process Turn off signal Fau...

Страница 13: ...g 100V Briefly hit the MODE key less than 2sec The CURSOR starts to blink MODE cursor blinks Place the CURSOR with the RIGHT ARROW or LEFT AR ROW key in the appropriate units ONES TENS or HUN DREDS p...

Страница 14: ...a meter MODE cursor blinks Set the new value with the UP ARROW or DOWN ARROW key Example change from 4mm to 8mm up down cursor blinks Have you set the value Now confirm with the ENTER key When a BEEP...

Страница 15: ...ging materials make sure they are disposed of in a non polluting manner Setting up Choose a suitable location Such location should meet the following requirements S sufficient distance from refrigerat...

Страница 16: ...clockwise until it stops Insert the welding cable plug of the gun into the wel ding socket To secure the plug and socket connection firmly turn the plug clockwise until it stops Remark Loose welding...

Страница 17: ...a Entering the charging voltage see Quick menu b Entering the stud diameter see Main menu MODE MODE 2sec cursor blinks To start welding place the welding gun verti cally on the workpiece Firmly push t...

Страница 18: ...ket Mains plug Mains socket Power off Remark To clean the equipment do not use any liquids Liquids might penetrate into the equipment DANGER OF LIFE Replacing the Filter Check the dust filter at regul...

Страница 19: ...fective fan Replace fan by service enge neer The display shows Main thyristor SCR or control ler defective Turn off the set Wait a few seconds and turn on again If the malfunction per sists turn off t...

Страница 20: ...er return equipment unsolicitedly S Make sure to keep the deadlines for reporting the damages otherwise the carriers are no longer lia ble Package damaged on transport by Railways Carriers Unpack the...

Страница 21: ...S Birkedam 10 C DK 6000 Kolding Phone 45 7930 7500 Fax 45 7930 7505 Hinweis We expressly point out to you that any spare parts not supplied by DABOTEK Trading ApS have not checked and released by DABO...

Страница 22: ...ly voltage main voltage U 115V Supply voltage main voltage U 230V Stud Charging voltage Charging lt Charging time Charging time Stud material voltage St 37 3 1 4303 AlMg3 CuZn37 115 V 1 8 sec 1 0 sec...

Страница 23: ...main voltage U 115V Supply voltage main voltage U 230V Stud Charging voltage Charging lt Charging time Charging time Stud material voltage St 37 3 1 4303 AlMg3 115 V 1 8 sec 1 0 sec 3 mm 80 V 70 V 75...

Страница 24: ...115V Supply voltage main voltage U 230V Stud Charging voltage Charging Charging time Charging time Stud material g g voltage g g g g St 37 3 1 4303 AlMg3 115 V 1 8 sec 1 0 sec 3 mm 60 V 55 V 50 V 125...

Страница 25: ...ge U 115V Supply voltage main voltage U 230V Stud Charging voltage Charging lt Charging time Charging time Stud material voltage St 37 3 1 4303 AlMg3 115 V 2 4 sec 1 3 sec 3 mm 50 V 50 V 45 V 125 V 3...

Страница 26: ...BS3xx engl 220199 Operating manual for welding unit Type BS304 BD306 BS308 BS310 BSS BS3xx Page 26 22 01 99 Appendix EC Conformity Declaration EMC Conformity Certificate...

Страница 27: ...S 308 Best Nr 4003500 Typ BS 310 Best Nr 4003624 Die oben genannten Produkte erf llen die Bestimmungen der EMV Richtlinie 89 336 EWG und der Niederspannungsrichtlinie 73 23 EWG EMV Richtlinie 89 336 E...

Страница 28: ...0 220199 Einzelteile HP TSK310...

Страница 29: ...3 12 Druckfeder D 245 Fa Gutekunst 37047655 F4112245 13 Nordlockscheibe D18 37028308 F4112253 14 Schutzkappe HP 308 01 14 4 37046004 F4112180 15 Federring M5 DIN 128 B5 F3405052 F3405052 16 Zylindersc...

Страница 30: ...112156 45 Senkschraube DIN 963 M3x6 35000015 F 46 Senkschraube DIN 963 M3x20 35000325 F 47 Federring M3 DIN 128 A3 F3405036 F 48 Mutter M3 DIN 934 M3 35010002 F 49 Aufs tze 50 St tzrohr 4000706 0004 3...

Страница 31: ...g 220199 Parts of HP TSG 310...

Страница 32: ...st 37047671 F 13 Nordlock wsaher D18 37028308 F4112253 14 Protection cape HP 308 01 14 4 37046004 F4112180 15 Spannh lse 4001478 113 4 37050745 F4112113 16 Lock washer M5 DIN 128 B5 F3405052 17 Screw...

Страница 33: ...01 02 2 37006347 F4019512 Anschlu 44 Gewindeanschlu 4000706 0009 37028332 F4112156 45 Screw DIN 963 M3x6 35000015 F 46 Screw DIN 963 M3x20 35000325 F 47 Loch washer M3 DIN 128 A3 F3405036 F 48 Nut M3...

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