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ENGLISH 

27 

 

 

Checking the direction of rotation 

The direction of rotation should be checked in the following way every time the pump is connected to a new 

installation. 

Procedure 

1.

 

Let the pump hang from a lifting device, e.g. the hoist used for lowering the pump into the tank. 

2.

 

Start and stop the pump while observing the movement (jerk) of the pump. If connected correctly, 

the pump will rotate clockwise, i.e. it will jerk counter-clockwise. See fig. 10. If the direction of 

rotation is wrong, interchange any two of the phases in the power supply cable.  

 

 

8.  MAINTENANCE AND SERVICE 

 

Routine maintenance work, limited to checking, cleaning or replacing limited parts, may be carried out only by expert and 

qualified personnel, provided with suitable equipment, who know the safety regulations for the working environment and have 

read and carefully checked the content of this manual and of any other documentation attached to the product. 

 

Special maintenance or repairs must be entrusted to authorised Dab Pumps service centres.

 

 

 

Before starting any work on the system or troubleshooting, ensure that the main switch is off and that the power 

supply cannot be switched on again accidentally. Check that all the protection systems are correctly connected and 

that all the rotating parts are stopped.

 

 

 

Maintenance work on explosion-proof pumps must be carried out by DAB Pumps or a service workshop authorized 

by DAB Pumps. 

However, this does not refer to hydraulic components such as the pump body, the impeller and the mechanical seal.

 

 

 

The replacement of the cable must be carried out exclusively by the manufacturer’s service centre or by another 

qualified person.

 

 

 

The pump may have been used for pumping liquid that is harmful to health, contaminated or toxic. Take all the 

precautions concerning health and safety before carrying out maintenance or repairs.  

 

Use genuine spare parts only for repairs. 

Select the spare parts to be ordered, consulting the exploded drawings available on the DAB Pumps site or the DNA selection software. 

The manufacturer declines any responsibility for eventual damages to persons, animals or things for maintenance and repair 

interventions carried out by non authorized personnel or with no genuine spare parts. 

 

Specify the following information when ordering spare parts: 

1. The type of electric pump. 

2. Serial number and manufacturing year. 

3. Denomination and reference number of the spare parts. 

4. Required number of parts. 

 

8.1  Routine Maintenance   

Pumps running normal operation should be inspected every 3000 operating hours or at least once a year. If the pumped liquid is very 

muddy or sandy, inspect the pump at shorter intervals. 

Check the following points: 

 

Power consumption 

See pump nameplate. 

 

Oil level and oil condition

 

When the pump is new or after replacement of the shaft seal, check the oil level and water content after one week of operation. If there is 

more than 20 % extra liquid (water) in the oil chamber, the shaft seal is defective. The oil should be changed after 3000 operating hours 

or once a year.  

 

Cable entry 

Make sure that the cable entry is watertight (visual inspection) and that the cable is not sharply bent and/or pinched. 

 

Pump parts

 

Check impeller, pump housing, etc. for possible wear. Replace defective parts. 

 

Ball bearings 

Check the shaft for noisy or heavy operation (turn the shaft by hand). Replace defective ball bearings. 

A general overhaul of the pump is usually required in case of defective ball bearings or poor motor function. This work must be done by 

an assistance workshop authorised by 

DAB Pumps. 

Fig. 10 

Jerk direction 

 

Содержание FK

Страница 1: ... МОНТАЖУ И ТЕХОБСЛУЖИВАНИЮ RU INSTRUÇÕES PARA A INSTALAÇÃO E A MANUTENÇÃO PT INSTALLATIONS OCH UNDERHÅLLSANVISNINGV SE ASENNUS JA HUOLTO OHJEET FI INSTRUKTIONER VEDRØRENDE INSTALLATION OG VEDLIGEHOLDELSE DK KASUTUS JA HOOLDUSJUHEND EE POKYNY K INŠTALÁCII A ÚDRŽBE SK NÁVOD K INSTALACI A ÚDRŽBĚ CZ UPUTE ZA MONTAŽU I ODRŽAVANJE HR NAVODILA ZA INŠTALACIJO IN VZDRŽEVANJE SI INSTRUKCJA MONTAŻU I KONSERW...

Страница 2: ... 14 Mestrino PD Italy vakuutamme ottaen täyden vastuun että tuotteet joita tämä vakuutus koskee ovat seuraavien direktiivien 2006 42 CE Machine Directive 2004 108 CE Electromagnetic Compatibility Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronics equipment UE n 305 2011 Construction Productions Regulation 2014 34 UE only for products classifie...

Страница 3: ...production FR Benannte Stelle für die Produktionskontrolle DE Aangemelde instantie voor controle van de productie NL Organismo notificado para el control de la producción ES Πιστοποιημένος Φορέας για τον έλεγχο της ροής παραγωγής GR A gyártás ellenőrzésére bejegyzett szervezet HU Организация уведомленная о проверке производства RU Organismo Notificado para o controlo da produção PT Anmält organ fö...

Страница 4: ...اﻗﻊ اﯾﺘﺎﻟﯿﺎ داب ﮐﺖ 2006 42 CE Machine Directive 2004 108 CE Electromagnetic Compatibility Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronics equipment UE n 305 2011 Construction Productions Regulation 2014 34 EU only for products classified as explosion proof and marked EX II 2G og i følgende standarder ja järgmistele standarditele a nasledujú...

Страница 5: ...SK Notifikovaný orgán pro kontrolu výroby CZ Prijavljeno tijelo za provjeru proizvodnje HR Priglašeni organ za kontrolo proizvodnje SI Jednostka Notyfikowana do kontroli produkcji PL Organism Notificat pentru controlul producţiei RO Оторизиран орган за контрол на производството и продукцията BG Üretim kontrolü için Onaylanmış Kuruluş Notifikovaný orgán pro kontrolu výroby TR Prijavljeno telo za ko...

Страница 6: ...neral start up procedure 26 7 2 Direction of rotation 26 8 MAINTENANCE AND SERVICE 27 8 1 Routine Maintenance 27 8 2 Special maintenance 28 8 3 Contaminated pumps 28 9 FAULT FINDING 29 1 SAFETY INSTRUCTIONS KEY The following symbols have been used in the discussion Situation of general danger Failure to respect the instructions that follow may cause harm to persons and property Situation of electr...

Страница 7: ...wastewater pumps may contain sewage or wastewater with toxic and or disease causing substances Therefore all persons involved must wear appropriate personal protective equipment and clothing and all work on and near the pump must be carried out under strict observance of the hygiene regulations in force Never tamper installed protections and safety devices when necessary ask for intervention of co...

Страница 8: ...ble with the materials of which the pumps are made The pumps can be installed on an auto coupling system or stand freely on the bottom of a tank The booklet also includes specific instructions for the explosionproof pumps TECHNICAL CHARACTERISTICS Consult the Instructions Booklet and the data plate to check the following technical data Electric Power Supply Construction Characteristics Hydraulic P...

Страница 9: ...st It must be ensured that the pump does not operate outside the recommended operating range during normal operation Pump noise emission 70 dB A Sound power measurements were carried out according to ISO 3743 Sound power was calculated at a distance of 1 metre according to ISO 11203 The sound pressure level of the pump is lower than the limiting values stated in the EC Council Directive 2006 42 EC...

Страница 10: ...ixtures of air and dust G gas the pump is protected in environments with gas vapours or inflammable mists EX explosion proof appliance designed for use in a potentially explosive atmosphere db electrical constructions for potentially explosive atmospheres Explosion proof housings d h non electrical constructions for potentially explosive atmospheres Protection with immersion in liquid h IIB charac...

Страница 11: ... electropump is to be housed as well as its positioning with respect to the level of the sewage network are subject to standards and legal regulations that must be respected Before beginning the installation switch off the power supply and lock the mains switch in position 0 with a padlock to ensure that the power supply cannot be accidentally switched on Any external voltage connected to the pump...

Страница 12: ...fting chain 3 Floating switch probes 4 Electric cable 5 Electric panel 6 Non return valve 7 Gate valve 8 Pit 9 Supplementary pit with grid optional 10 Delivery pipe 11 Decantation area 12 Foot pedestal Proceed as follows Fix the upper bracket for the guide pipes fig 5 pos A to the edge of the pit Locate at bottom of pit the foot pedestal for the automatic coupling fig 5 pos B and check that the gu...

Страница 13: ... The eventual foot valve and gate valve must be assembled at a distance of approx 50 200 cm in a section of metallic pipe rigid Special attention should be paid to the positioning of electric cables in order to avoid possible bending pressing lifting and that the same are accidentaly sucked by the pump The free end of the cable must not be submerged as water may penetrate through the cable into th...

Страница 14: ... on the pump The section of the earth lead must be at least 4mm yellow green Make sure that the earth connection is protected from corrosion Make sure that all protective equipment has been connected correctly Float switches used in potentially explosive environments must be approved for this application Set the motor protective circuit breaker to the rated current of the pump The rated current is...

Страница 15: ...t level switch however the alarm must always be given before the liquid level reaches the bottom inlet pipe to the tank For further information on electric panels and the respective use of level switches contact DAB Pumps Fig 9 Start and stop levels Make sure that the effective volume of the tank does not become so low that the number of starts per hour exceeds the maximum permissible number Switc...

Страница 16: ... Routine maintenance Check that the system bolts gaskets pipework and valves etc are in correct condition Mount the pump in the system Switch on the power supply Check whether the monitoring units if used are operating satisfactorily Check the setting of the float switches or of the level sensors Check that the impeller can turn freely by briefly starting the motor Check the direction of rotation ...

Страница 17: ...r pumping liquid that is harmful to health contaminated or toxic Take all the precautions concerning health and safety before carrying out maintenance or repairs Use genuine spare parts only for repairs Select the spare parts to be ordered consulting the exploded drawings available on the DAB Pumps site or the DNA selection software The manufacturer declines any responsibility for eventual damages...

Страница 18: ...eal is not replaced the motor will be damaged If the quantity of oil is smaller than the quantity stated the shaft seal is defective 5 Clean the faces for the gaskets for oil screws Filling with oil 1 Rotate the pump so that one of the two oil holes in a vertical position facing upwards 2 Pour the oil into the chamber The suitable amount of oil is indicated by the second oil venting hole positione...

Страница 19: ...rt two of the three phases see par 7 2 Direction of rotation Three phase motor phase interruption Reset connections Three phase motor Low rating Adjust rating of relay value Short circuit earth leakage in electric cables or motor Individuate interruption and repair contact the Assistance Service if necessary Too high temperature of pumped liquid Check whether the right type of pump has been select...

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