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2.2.3 Loading Operation

Installation above head and below head

With reference to its position with respect to the water to be pumped, the instal

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lation of the system may be defined “above head” or “below head”. In particular 

the installation is defined “above head” when the pump is placed at a level 

higher than the water to be pumped (e.g. pump on the surface and water in 

a well); vice versa it is “below head” when the pump is placed at a level lower 

than the water to be pumped (e.g. overhead cistern and pump below).

Installation “above head”: with a screwdriver, remove the filling cap which, 

for the horizontal configuration, is the one on Face F (Fig.1).  Fill the system 

with clean water through the loading door, taking care to let the air out: to en

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sure optimum filling it is convenient to open also the loading door on Face A 

(Fig.1), used for filling in the vertical configuration, so as to let all the air out, 

which otherwise could remain trapped in the system; take care to close the 

openings correctly once the operation is completed. The quantity of water 

with which to fill the system must be at least  0,7 litri almeno. litres. It is recom

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mended to fit a non-return valve at the end of the suction pipe (foot valve) so 

as to be able to fill it quickly too during the loading operation. In this case the 

quantity of water necessary for the loading operation will depend on the length 

of the suction pipe  (0,7  …).

Installation “below head”: if there are no check valves between the water de

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posit and the system (or if they are open), it loads automatically as soon as it is 

allowed to let out the trapped air. So slackening the filling cap (Face F - Fig.1) 

enough to vent the air allows the system to load completely. You must survey 

the operation and close the loading door as soon as the water comes out (how

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ever it is recommended to fit a check valve in the section of the suction pipe 

and to use it to control the loading operation with the cap loose). Alternatively, 

in the case where the suction pipe is intercepted by a closed valve, the loading 

operation may be carried out in a similar way to the one described for installa

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tion over head.

3 - COMMISSIONING

The suction depth must not exceed 8 m.

3.1 - Electrical Connections

To improve immunity to the possible noise radiated towards other appli

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ances it is recommended to use a separate electrical duct to supply the 

product.

Attention: always respect the safety regulations!

Electrical  installation  must  be  carried  out  by  an  expert,  autho

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rised electrician, who takes on all responsibility.
The system must be correctly and safely earthed as required by 

the regulations in force.
The line voltage may change when the electropump is started. 

The line voltage may undergo variations depending on other de

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vices connected to it and on the quality of the line.
The differential switch protecting the system must be correctly 

sized and must be of the “Class A” type. The automatic differen

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tial switch must be marked with the following two symbols:

 

Figure 11

Содержание DAB E.SYBOX

Страница 1: ...INSTRUCTIONS FOR INSTALLATION AND MAINTENANCE...

Страница 2: ...Manual valid for firmware versions 4 x 1 x...

Страница 3: ...issipator temperature display 57 5 3 Setpoint Menu 57 5 3 1 SP Setting the setpoint pressure 57 5 4 Manual Menu 58 5 4 1 Status 58 5 4 2 RI Speed setting 58 5 4 3 VP Pressure display 58 5 4 4 VF Flow...

Страница 4: ...reset 64 7 2 Factory settings 64 7 3 Restoring the factory settings 64 8 Particular installations 65 8 1 Inhibiting self priming 65 8 2 Wall installation 66 9 Maintenance 66 9 1 Accessory tool 66 9 2...

Страница 5: ...persons or property and will void the product guarantee KEY The following symbols have been used in the discussioni SITUATION OF GENERAL DANGER Failure to respect the instructions that follow may cau...

Страница 6: ...ce A a door allows access to the Technical Compartment Inside the technical compartment you can access see Fig 3 1 Rapid Guide 2 Technical data plate 3 Filling cap only for vertical configuration 4 Ac...

Страница 7: ...otation speed of the electropump In operation without an inverter the electropump is unable to modulate and when there is an increase of the request for flow the pressure necessarily decreases or vice...

Страница 8: ...to the pump keeping it open until it no longer gives any water The special structure of the expansion vessel ensures its quan tity and duration over time especially of the diaphragm which is typically...

Страница 9: ...upply voltages Protection against excess temperature 2 INSTALLATION The system is designed for indoor use do not install the system outdoors and or directly exposed to atmospheric agents The system is...

Страница 10: ...ave a further distance sufficient to manoeuvre the drainage cap The distance of at least 10mm between Face B of the system and an obstruction is obligatory to let out the power supply cable to the mai...

Страница 11: ...pressure on the pump 2 1 2 Loading Operation Installation above head and below head Installation above head par 2 1 1 access the technical compartment and using a screwdriver remove the filling cap Fi...

Страница 12: ...ced in a safe and stable position ensuring that its axis is vertical it must not be in an inclined position 2 2 1 Hydraulic connections Make the connection at input to the system through the mouth on...

Страница 13: ...ion pipe 0 7 litres Installation below head if there are no check valves between the water de posit and the system or if they are open it loads automatically as soon as it is allowed to let out the tr...

Страница 14: ...r is com ing out can be closed If a regular flow in delivery is not detected after 10 seconds the system asks for confirmation to enter the priming procedure typical case of instal lation above head p...

Страница 15: ...he parameter selected After the key or the key has been held down for 3 seconds the automatic increase decrease speed increases When the key or the key is pressed the selected value is modified and sa...

Страница 16: ...e appropriate combination of keys for the required time for example MODE SET to enter the Setpoint menu and the various items in the menu are scrolled with the MODE key Table 2 shows the menus that ca...

Страница 17: ...ed setting VP Pressure VF Display of flow PO Power absorbed by pump C1 Pump phase current RS Revs per minute TE Dissipator temperature RP Decrease pressure for restart TB Block time for water lack Men...

Страница 18: ...Information HW e SW FF Fault Warning Log AY Anti Cycling AE Anti blocking AF AntiFreeze RF Reset faults and warnings PW Modify Password Key Identifying colours Parameters available in version K Table...

Страница 19: ...User Manual Setpoint Manual Installer Tech nical Assistance When an access key is selected the menus released remain available for 15 minutes or until they are disabled manually by means of the item H...

Страница 20: ...Identifying code Description GO Motor stopped SB Motor stopped Disable Motor status manually disabled rpm Motor revs per minute bar Plant pressure FAULT Presence of an error preventing operation of th...

Страница 21: ...e electropump in kW A flashing round symbol may appear under the symbol of the measured power PO This symbol indicates the pre alarm for exceeding the allowed maximum power 5 1 6 C1 Phase current disp...

Страница 22: ...n access the MONITOR MENU In this menu by pressing the MODE key the following values are dis played in sequence 5 2 1 CT Display contrast Adjusts the display contrast 5 2 2 BK Display brightness Adjus...

Страница 23: ...appears on the display In case of operation in this mode for more than 5 with no flow of liquid an alarm overheating alarm will be triggered with the error PH shown on the display Once the PH error co...

Страница 24: ...usting the parameters GI and GP change to mode 2 Figure 17 Setting the restart pressure IMPORTANT The regulating parameters GP and GI also change in the two configurations In addition the GP and GI va...

Страница 25: ...y elasticity for example with PVC pipes and lowered in rigid sys tems for example with iron pipes To keep the pressure in the system constant the inverter performs a type PI control on the measured pr...

Страница 26: ...e blocked status is automatically reset 5 7 Setting low pressure detection on suction typically used in boosting systems connected to the water mains The low pressure detecting function generates the...

Страница 27: ...ting to be manually reset This condition is com municated to the user by the lighting of the red Alarm led and the appear ance of the word ANTICYCLING on the display After the leak has been removed yo...

Страница 28: ...pply voltage outside specifications This occurs when the allowed line voltage at the supply terminal assumes values outside the specifications It is reset only automatically when the voltage at the te...

Страница 29: ...ion Value Installation Memo TK Backlight lighting T 2 min LA Language ENG SP Setpoint pressure bar 3 0 RI Revs per minute in manual mode rpm 2400 OD Type of plant 1 Rigid RP Pressure decrease to resta...

Страница 30: ...ar When the water arrives at the system intake already under pressure maxi mum allowed 2 bar or when the installation is always below head it is pos sible and mandatory where local regulations require...

Страница 31: ...etal key with a hexagonal section Fig 20 1 useful for performing some special maintenance operations on the system or during installation In particular use the key for the orientation of the interface...

Страница 32: ...valve The system has an integrated non return valve which is necessary for cor rect operation The presence of solid bodies or sand in the water could cause malfunctioning of the valve and therefore of...

Страница 33: ...he motor shaft access cap fig 22 4 insert a straight tip screwdriver in the groove on the motor shaft and manoeuvre turning in 2 directions fig 22 5 if it is turning freely the system can be started a...

Страница 34: ...r faults it is necessary to disconnect the power supply to the pump take the plug out of the socket Figura 23 Solving typical problemsi Fault LED Probable Causes Remedies The pump does not start Red o...

Страница 35: ...restore the air pressure according to the equation par 1 2 When the utility is turned on the flow falls to zero before the pump starts Red off White on Blue off Air pressure in the ex pansion vessel h...

Страница 36: ...rchased by repair or replace ment as we decide The guarantee covers all substantial defects that can be assigned to man ufacturing faults or to the material used if the product has been used cor rectl...

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