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Cybex Arc Trainer 425A Service Manual

Main Assembly

Service
Page 4-2

425A-483

END

CAP

12090-322

FOOT

PAD

425A-101

DRIVE

FRAME

ASSEMBLY

425A-200

MAIN

FRAME

425A-201

FRONT

LEG

425A-202

FRONT

LEG

425A-203

REAR

LEG

425A-204

FOOT

BAR

425A-205

FOOT

BAR

A10

425A-207

S LINK

A11

425A-208

INPUT HANDLE RH

A12

425A-209

INPUT HANDLE LH

A13

425A-210

DRIVE LINK

A14

425A-212

REAR LEG

A15

425A-319

ASSY, CRANK ARM

A16

425A-359

FOOT PLATE

A17

425A-360

TOE CAP

A18

425A-378

GRIP, CHR, FRONT

A19

425A-379

GRIP, CHR, BACK

A20

425A-487

TUBE, SPACER

A21

425A-444

PIN, PIVOT

A22

425A-484

END CAP

A23

425A-485

END CAP

A24

425A-216

SHAFT, DRIVE PIVOT

A25

425A-448

PIN, PIVOT

A26

425A-449

PIVOT SHAFT

A27

425A-450

BLOCK, CLAMP

A28

425A-451

MAGNETIC SENSOR

A29

425A-482

END CAP

A30

425A-457

BRACKET COVER

A31

425A-458

COVER, TOP

A32

425A-459

COVER FRONT

A33

425A-460

COVER SIDE UPPER RIGHT

A34

425A-461

COVER SIDE LOWER RIGHT

A35

425A-462

COVER SIDE UPPER LEFT

A36

425A-463

COVER SIDE LOWER LEFT

A37

425A-465

INSERT, PLASTIC 1.75 OD

A38

425A-468

RETAINER

A39

425A-469

DECAL, CYBEX

A40

425A-470

COVER, LCB

A41

425A-489

SPACER

A42

425A-488

SPACER

A43

425A-486

SPACER

A44

425A-479

DECAL, LCB COVER

A45

610A-104

CABLE,CHR CHASSIS GND

A46

AW-19615

CABLE, 425A, CHR GRIP

A47

AW-19616

HARNESS, 425A CHR, FRAME

A48

BR030225

RETAINING RING 1.438 INTERNAL

A49

CM000240

DECAL, DISCONNECT POWER 7

LANGUAGES

A50

CW-17231

WHEEL, TENSIONER

A51

EC-19978

SENSOR, WHR AND CHR COMBO

A52

FB030232

BEARING, RADIAL 17 mm EXTENDED

RACE

A53

FB030244

BEARING, RADIAL BALL .50 ID X

1.688

A54

FB030247

BEARING, RADIAL 25MM EXTENDED

RACE

A55

FB030248

BEARING, SPHERICAL 15MM

A56

FB030253

BEARING, RADIAL 30 MM EXTENDED

RACE

A57

FC030003

TOLERANCE RING

A58

FC030004

TOLERANCE RING 42 `(1.653) ID

A59

FC030005

TOLERANCE RING 1.378 ID

A60

FC030006

TOLERANCE RING 1.575 ID

A61

FC030007

TOLERANCE RING 2.047 ID

A62

FT-17242

SLEEVE, ELEVATION MOUNTING, TOP

ITEM QTY PART NO. DESCRIPTION

A63

FT-17243

SLEEVE, ELEVATION MOUNTING, BOTTOM

A64

HC620414

BHSCS .250-20 X .625

A65

REMOVED 3/07

A66

HC700415

BHSCS .375-16 X .75

A67

HC700416

BHSCS .375-16 X .875

A68

HC700426

BHSCS .375-16 X 2.00

A69

HC701226

BOLT, HHCS .375-16 x 2.0

A70

HC701230

SCREW, HHCS .375-16 x 2.50

A71

HC702822

SHCS .375-16 X 1.50

A72

HF540200

GROMMET, NYLON

A73

HG700022

LEVELING GLIDE, .375-16

A74

HN586300

NUT, K-LOCK 10-32 ZINC PLATED

A75

HN624901

LOCKNUT, .250-20 NYLON BLK ZN

A76

HN704000

HEX NUT .375-16

A77

HN704902

LOCKNUT, .375-16 NYLON

A78

HN784901

NYLON LOCKNUT .500-13 THIN

A79

HS008006

WASHER NYL .908 1.500 .050

A80

HS047300

LOCKWASHER, EXTERNAL NO. 10

A81

HS307600

WASHER SAE .250

A82

HS328300

LOCKWASHER SPLIT .312

A83

HS347600

WASHER, SAE .375

A84

HT102214

PHIL, HEX, WASHER HD, TYPE 23,

10-24

A85

REMOVED 3/07

A86

HT542514

PN HD PHIL SC # 8 X .625 BLK

A87

HT552512

PAN HD PHIL HD SELF TAPPING,

8-16 x .50 TYPE WB

A88

HT582510

TAP SC NO 10 X .375 PN HD PHIL

A89

HX-17143

RING RETAINING, INTERNAL, .500-168

A90

REMOVED 3/07

A91

JC620412

BHSCS .250-20 X .50

A92

JC700412

BHSCS .375-16 X .50

A93

JC780422

BHSCS .500-13 X 1.50

A94

JD623324

BOLT, SHOULDER .312 x 1.75 .250-20 UNC

A95

PP130004

INSERT, DOMED PLASTIC

A96

YD000027

TAPE, DOUBLE BACK .75 X 2.00

A97

AW-19624

POWER CORD 115V

A97

AW-19625

POWER CORD 230V

A97

AW-19626

POWER CORD 230V

A97

AW-19627

POWER CORD 100V

A98

HX-19841

CLAMP, STRAIN RELIEF .250 ID

A98

HX-19842

CLAMP, STRAIN RELIEF .313 ID

A99

HT552510

SCREW

A100

425A-206

CONSOLE MOUNT

A101

HS307400

LOCKWASHER INT TOOTH .250 SS

A102

HX620420

BHSCS .250-20 X 1.250

A103

MR-19609

MOTER EVEVATION 115V

A103

MR-19610

MOTOR ELEVATION 230V

A104

425A-395

WARRANTY SHEET (NOT SHOWN)

A105

425A-396

INSTALLATION POSTER (NOT SHOWN)

A106

5425A-4

OWNER’S MANUAL (NOT SHOWN)

A107

425A-495-*

WARNING DECAL

A108

DE-17218-*

HEART RATE ZONE DECAL

A109

DE-17219-*

CAUTION DECAL

A110

DE-17266

UL DOMESTIC DECAL (NOT SHOWN)

A111

425A-494

ETL LABEL

A111

CM000242

CE DECAL

A112

CM000241

FCC DECAL

A113

HN625200

REMOVED 4/07

A114

HS387700

WASHER, SAE .500

A115

JC780420

BHSCS .250-20 X .75

A116

HC622815

BHSCS .500-13 X 1.25

A117

425A-481

SPACER

A118

600A-311

SPACER

A119

HS307601

WASHER, FLAT .281ID X .500OD X .062

A120

600A-362

BIOSIG PATENT LABEL

A121

630A-351

WEEE SYMBOL DECAL

ITEM QTY PART NO. DESCRIPTION

Language Key

German -1 French-2 Spanish-3 English-4 Japanese-6 Swedish-7 Russian-8

Содержание Arc Trainer 425A

Страница 1: ...Cybex Arc Trainer 425A Service Manual Cardiovascular Systems Part Number 425A 901 A www cybexinternational com ...

Страница 2: ......

Страница 3: ...s or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes 2008 Cybex International Inc All rights reserved Printed in United States of America 10 Trotter Drive Medway MA 02053 888 426 9239 508 533 4300 FAX 508 533 ...

Страница 4: ......

Страница 5: ...signed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment d...

Страница 6: ... Environment 2 4 Storage 2 4 3 Customer Service Contacting Service 3 1 Serial Number and Voltage 3 1 Return Material Authorization RMA 3 2 Damaged Parts 3 3 Ordering Parts 3 3 4 Service Parts List Main Assembly 4 2 Exploded View Main Assembly 4 3 Exploded View Main Assembly 4 4 Exploded View Main Assembly 4 5 Parts List Console Assembly 4 6 Exploded View Console Assembly 4 7 Parts List Drive Frame...

Страница 7: ......

Страница 8: ...isk of electric shock This product is equipped with a cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances AW 19624 AW 19625 AW 19626 115 VAC 230 VAC 230 VAC AW 19627 100 VAC DANGER Improper connection of the equipment grounding conductor can re...

Страница 9: ...ise program Stop exercising if you feel faint dizzy or experience pain Read and understand the Owner s Manual and all warnings posted on the unit before using DO NOT wear loose or dangling clothing while using Keep all body parts towels and the like free and clear of moving parts Use the handles for support and to maintain balance DO NOT use the unit if you exceed 350 lbs 160 kg This is the rated ...

Страница 10: ...9239 If you live outside the USA contact Cybex Customer Service at 508 533 4300 Disconnect all power before servicing the unit Keep a repair log of all maintenance activities Use only Cybex supplied components to maintain repair the equipment Do not use attachments unless recommended for the unit by Cybex Do not operate the unit if 1 the cord is damaged 2 the unit is not working properly or 3 if t...

Страница 11: ...using DO NOT wear loose or dangling clothing while using Keep all body parts towels and the like free and clear of moving parts Use handles for support and to maintain balance DO NOT use unit if user exceeds 350 lbs 160 kg This is the rated maximum user weight Replace any warning labels if damaged worn or illegible Report any malfunctions damage or repairs to the facility WARNING Safety Page 1 4 C...

Страница 12: ...0240 E ОТКЛЮЧИТЕ ПИТАНИЕ ПРЕЖДЕ ЧЕМ ПРИСТУПАТЬ К ОБСЛУЖИВАНИЮ ПРЕДУПРЕЖДЕНИЕ Warning decal part number CM000240 Warning decal part number DE 17219 4 Both Sides DE 17219 4 A CAUTION Moving parts Keep hands away when in use ...

Страница 13: ...Safety Page 1 6 Warning decal part number 425A 479 ...

Страница 14: ...t items away from inside parts of the unit Electrical shock could occur even if the unit is unplugged WARNING The flywheel may be hot Wait until it cools before servicing Regular Maintenance Activities WARNING All maintenance activities shall be performed by qualified personnel Failure to do so could result in serious injury Preventive maintenance activities must be performed to maintain normal op...

Страница 15: ...de parts of the unit Electrical shock could occur even if the unit is unplugged Do not touch components on the lower board A charge can remain after unplugging the power cord To clean inside the unit remove the four Phillips head screws securing the access cover in place Use a vacuum attachment or hand vacuum to clean the exposed elevation assembly and remove dirt and debris off of internal compon...

Страница 16: ...Screw 4 Access Cover Figure 1 WARNING Disconnect the power cord from the wall outlet before beginning this procedure Keep wet items away from inside parts of the unit Electrical shock could occur even if the unit is unplugged 1 Read and understand this Drive Belt Maintenance section thoroughly before proceeding to step 2 2 Disconnect the external power source A Unplug the power cord from the power...

Страница 17: ... level through the use of a humidifier Humidity The unit is designed to function normally in an environment with a relative humidity range of 30 to 75 NOTE Do not install or use the unit in an area of high humidity such as in the vicinity of a steam room sauna indoor pool or outdoors Exposure to extensive water vapor chlorine and or bromine could adversely affect the electronics as well as other p...

Страница 18: ...r Cybex customers living outside the USA contact Cybex Customer Service at 508 533 4300 or fax 508 533 5183 Find information on the web at www cybexinternational com or by e mail at techhelp cybexintl com Serial Number and Voltage Your serial number and voltage can be found on the front of the unit See Figure 1 For your convenience record your serial number and voltage below so that you will have ...

Страница 19: ...the item you wish to return 3 Provide the model and serial number The serial number is located on the front of the unit as shown in Figure 1 The serial number begins with a letter for example R09 101331100 4 At Cybex s discretion the technician may request that you return the problem part s to Cybex for evaluation and repair or replacement The technician will assign you an RMA number and will send...

Страница 20: ...a visual check upon receipt of a shipment but noticed later must be reported to the carrier as soon as possible Upon discovery of the damage a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the date of delivery Keep all shipping containers and packing materials they will be needed as part of the inspection process The c...

Страница 21: ...Customer Service Page 3 4 Cybex Arc Trainer 425A Service Manual This page intentionally left blank ...

Страница 22: ... Manual Service Page 4 1 4 Service The first part of this chapter contains BOMs Bills of Material and corresponding exploded views The second part of this chapter contains kit instruction sheets currently available for service kits ...

Страница 23: ... A65 REMOVED 3 07 A66 23 HC700415 BHSCS 375 16 X 75 A67 6 HC700416 BHSCS 375 16 X 875 A68 4 HC700426 BHSCS 375 16 X 2 00 A69 1 HC701226 BOLT HHCS 375 16 x 2 0 A70 1 HC701230 SCREW HHCS 375 16 x 2 50 A71 2 HC702822 SHCS 375 16 X 1 50 A72 11 HF540200 GROMMET NYLON A73 2 HG700022 LEVELING GLIDE 375 16 A74 1 HN586300 NUT K LOCK 10 32 ZINC PLATED A75 3 HN624901 LOCKNUT 250 20 NYLON BLK ZN A76 2 HN70400...

Страница 24: ... A75 A79 A13 A79 A53 A58 A15 A58 A53 A89 A81 A91 A28 A77 A70 A63 A62 A84 A44 A74 A45 A71 A93 A78 A93 A76 A79 A58 A53 A79 A24 A94 A50 A82 A75 A71 A15 A13 A91 A81 A89 A53 A58 A73 A3 A80 A98 A97 SERIAL NUMBER DECAL A111 A49 A40 A99 A103 A115 A75 A114 A116 A69 Main Frame Assembly ...

Страница 25: ...23 A67 A21 A66 A23 A56 A57 A20 A56 A57 A7 A23 A5 A54 A61 A66 A67 A67 A21 A57 A56 A43 A7 A57 A56 A22 A54 A61 A42 A61 A9 A23 A56 A57 A20 A19 A18 A25 A4 A54 A61 A57 A56 A1 A54 A67 A117 A10 A59 A55 A48 A29 A12 A6 A52 A52 A60 A60 A41 A12 S LINK ASSEMBLY DETAIL A4 A46 A46 A37 A112 5 SCREWS INCLUDED WITH A18 A117 A117 A117 A117 A118 A119 A119 A118 A117 A117 A117 A117 CABLE TIE DETAIL CABLE TIE LOCATIONS ...

Страница 26: ... A86 A72 A39 A86 A33 A34 A88 A38 A72 A95 A88 A17 A16 A36 A87 A39 A86 A86 SEE CONSOLE ASSEMBLY A72 A86 A95 A86 A38 A88 A100 A101 A102 A2 A2 A66 A66 A14 A108 A107 A109 A109 A96 A51 A120 A121 A30 A31 A85 A51 A46 A37 A47 TOP COVER DETAIL ELECTRICAL INSTALLATION DETAIL Main Frame Assembly ...

Страница 27: ...L HD SELF TAPPING 8 16 x 50 TYPE WB B8 4 HT552515 PAN HD PHIL HD SELF TAPPING 8 16 x 75 TYPE WB BLACK B9 1 PP080207 INSERT PLASTIC 437 DIA 11 GA B10 1 PP620003 CONSOLE FRONT PLASTIC B11 1 PP620004 CONSOLE REAR PLASTIC B12 1 PP620005 COVER CONSOLE BATTERY DOOR B13 2 PP620006 TAB BOOK HOLDER B14 1 SW 19622 X MEMBRANE 425A TOP B15 1 SW 19623 X MEMBRANE 425A BTM W O AV B15 1 SW 19621 X MEMBRANE 425A B...

Страница 28: ... 20 B15 B14 B13 B10 B9 B2 B7 B7 B11 B5 B12 B3 B1 B8 B6 B7 B4 B8 B6 Service Page 4 7 Console Assembly Cybex Arc Trainer 425A Service Manual ...

Страница 29: ...5 OD x 75 LG C15 2 HC321258 SCREW HEX HEAD CAP 312 18 x 6 000 C16 4 HC622815 SHCS 250 20 X 750 C17 4 HC661217 HX HD CAP SCREW 312 18 X 1 00 C18 4 HC701220 BOLT HHCS 375 16 x 1 25 C19 4 HJ582515 SCREW SEMS 10 32 x 75 PHIL PAN BLACK ZINC C20 1 HN704901 LOCKNUT 375 16 NYLON C21 4 HS307600 WASHER SAE 250 C22 4 HS308300 SPLIT LOCKWASHER 250 C23 2 HS347600 WASHER SAE 375 C24 4 HS347700 WASHER USS 375 C2...

Страница 30: ... C19 C14 C16 C22 C21 C16 C22 C21 C24 C20 C12 C13 C9 C7 C3 C15 C27 C7 C4 C13 C12 C1 C14 C26 C2 C24 C10 C8 C18 C24 C18 C19 C19 C19 C27 C5 C23 C22 C22 C21 C21 C16 C10 C6 C6 C25 C17 C25 C17 C26 C24 C18 C11 C29 Drive Frame Assembly Service Page 4 9 ...

Страница 31: ...Service Page 4 10 This page intentionally left blank Cybex Arc Trainer 425A Service Manual ...

Страница 32: ...Service Page 4 12 This page intentionally left blank Cybex Arc Trainer 425A Service Manual ...

Страница 33: ...put Handle 425AK006 Left Input Handle 425AK007 Right Foot Bar 425AK008 Left Foot Bar 425AK009 Right Upper Side Cover 425AK010 Left Upper Side Cover 425AK011 Top Cover 425AK012 S Link 425AK013 Side Handle 425AK015 AV Kit 425AK016 Plastic Insert 425AK017 AV Kit 425AK044 Shaft Replacement 425AK045 AV Kit 425AK046 Arc Trainer 425A Kits Service Page 4 13 ...

Страница 34: ...Cybex Arc Trainer 425A Service Manual Service Page 4 14 This page intentionally left blank ...

Страница 35: ...he power outlet WARNING Disconnect the power cord before continuing this procedure Keep wet items away from inside parts of the unit Electrical shock could occur even if the unit is unplugged B Remove top cover 6 Remove upper side cover A Using a Phillips screwdriver remove the screw securing the upper side cover See Figure 4 Figure 2 Screws 4 Front Cover Figure 3 Screw 4 Remove the front cover A ...

Страница 36: ...See Figure 2 B Using a Phillips screwdriver tighten the four screws securing the front cover 12 Test unit for proper operation Crank Arm Front Leg 8 Install the new drive link A Attach the new drive link A to the crank arm See Figure 6 B Place a drop of loctite B on the BHSCS and another drop inside the shaft where the BHSCS will be tighten into C Using a 5 32 Allen wrench install the BHSCS loctit...

Страница 37: ... 4 Remove rear leg A Using two 7 32 Allen wrenches remove the inside BHSCS spacer and plastic end cap While holding the rear leg remove the pivot pin NOTE You may need a rubber mallet and punch to remove the pivot pin NOTE Older units have an aluminum end cap and do not have a spacer B Carefully lower the rear leg See Figure 3 BHSCS Loctite D B Rear Leg Figure 3 Pivot Hole Grease Loctite 3 Remove ...

Страница 38: ...he old aluminum end cap C Tighten securely 9 Test for proper operation Figure 5 5 Install new rear leg on the foot bar A Place grease on the outside of the foot bar shaft See Figure 4 B Place the new rear leg A into position on the foot bar 6 Assemble pivot pin A Place a drop of loctite F on the two BHSCS removed in step 4A and another drop inside the new pivot pin B shaft where the two BHSCS will...

Страница 39: ...WARNING Disconnect the power cord before continuing this procedure Keep wet items away from inside parts of the unit Electrical shock could occur even if the unit is unplugged B Remove top cover 6 Remove upper side covers A Using a Phillips screwdriver remove the screw securing each upper side cover See Figure 4 Figure 2 Screws 4 Front Cover Figure 3 Screw 4 Remove the front cover A Using a Philli...

Страница 40: ... In older units remove the BHSCS aluminum end caps and nylon washers B Tilt handles back and lean on frame 10 Remove rear leg and foot bar A Using two 7 32 Allen wrench remove the inside BHSCS plastic end cap and spacer While holding the rear leg remove the pivot pin NOTE You may need a rubber mallet and punch to remove the pivot pin NOTE Older units have an aluminum end cap and do not have a spac...

Страница 41: ...attach foot bar A Place grease on the outside of the front leg shaft See Figure 9 B Place the foot bar into position on the front leg See Figure 9 C Place a drop of loctite E on the BHSCS removed in step 10C and another drop inside the shaft into where the BHSCS will be tightened See Figure 9 D Using 7 32 Allen wrench reinstall the BHSCS loctite plastic end cap and spacer removed in step 10C See F...

Страница 42: ...in step 9A securing the foot bar to the rear leg See Figure 7 C Tighten securely 16 Reattach the S link A Place grease on the outside of shaft See Figure 6 B Place a drop of loctite E on the BHSCS removed in step 8A and another drop inside the shaft into where each BHSCS will be tightened See Figure 6 C Install the BHSCS loctite washer pastic end cap and spacer removed in 8A See Figure 6 D Using a...

Страница 43: ...es are not interchangeable D Unplug the heart rate cable See Figure 3 E Using two 7 32 Allen wrenches remove the BHSCS and washer from the pivot shaft See Figure 3 F Slide the pivot shaft through main frame opening to remove input handle See Figure 3 G Remove the proper input handle A A Right Hand Input Handle 1 425AK006 B Left Hand Input Handle 1 425AK007 C Loctite 1 YA000201 B C Figure 3 Right I...

Страница 44: ...e on outside of shaft See Figure 2 B Attach the S link to the new input handle See Figure 2 C Place a drop of loctite C on the BHSCS removed in step 3C and another drop into the shaft where it will be threaded into D Using 5 32 Allen wrench secure the S Link to the handle using the BHSCS loctite end cap and nylon washer removed in step 3C See Figure 2 6 Test unit for proper operation Cybex and the...

Страница 45: ... B Confirm you have the proper replacement foot bar NOTE The two foot bars are not interchangeable 5 Remove rear leg A Using two 7 32 Allen wrenches remove the inside BHSCS plastic end cap and spacer as shown in Figure 3 While holding the rear leg remove the pivot pin NOTE You may need a rubber mallet and punch to remove the pivot pin NOTE Older units have an aluminum end cap and do not have a spa...

Страница 46: ...nside the shaft into where the BHSCS will be tightened B Using a 7 32 Allen wrench reinstall the BHSCS loctite and end cap that was removed in step 4A See Figure 2 C Tighten securely 11 Test for proper operation Front Leg Figure 5 Grease C Remove the rear leg from the foot bar See Figure 4 Rear Leg Figure 4 6 Remove foot bar A Using a 7 32 Allen wrench remove the BHSCS plastic end cap and spacer s...

Страница 47: ...ct the external power source A Unplug the power cord from the power outlet A B WARNING Disconnect the power cord before continuing this procedure Keep wet items away from inside parts of the unit Electrical shock could occur even if the unit is unplugged B Remove top cover 6 Remove upper side cover A Using a Phillips screwdriver remove the screw securing the upper side cover A or B See Figure 4 Fi...

Страница 48: ... the front cover in position See Figure 2 B Using a Phillips screwdriver tighten the four screws securing the front cover 10 Test unit for proper operation Figure 4 Locking Connectors Upper Left Side Cover Screw Cybex and the Cybex logo are registered trademarks of Cybex International Inc Arc Trainer and its mark are registered trademarks of Cybex International Inc 10 Trotter Drive Medway MA 02053...

Страница 49: ...ng the three screws removed in step 3A C Tighten screws securely 5 Test the unit to verify proper operation Figure 1 Figure 2 3 Remove the top cover A Using a Phillips screwdriver remove the three screws securing the top cover See Figure 2 Top Cover 425AK012 Screws 3 Top Cover Cybex and the Cybex logo are registered trademarks of Cybex International Inc Arc Trainer and its mark are registered trad...

Страница 50: ...This page intentionally left blank ...

Страница 51: ...washer E Using a 5 32 Allen wrench tighten both BHSCS securely F Test the unit to verify proper operation Figure 1 Figure 2 3 Remove the S link A Using a 5 32 Allen wrench remove each Button Head Socket Cap Screw BHSCS washer end cap and spacer securing both ends of the S link See Figure 2 A Handle A S Link 1 425AK013 B Washer 2 HS307601 C End Cap 2 425A 482 D Spacer 2 600A 311 E Loctite 1 YA00020...

Страница 52: ...This page intentionally left blank ...

Страница 53: ...SCS securely NOTE Install the handle bracket so that the bend of the handle is toward the front Figure 2 D Repeat steps 3A through 3C to install the right side handle E Test the unit to verify proper operation Figure 1 Figure 2 3 Install the handles A Using a 7 32 Allen wrench remove the outside four Button Head Socket Cap Screw BHSCS securing the left rear leg to the frame See Figure 2 C D A B BH...

Страница 54: ...This page intentionally left blank ...

Страница 55: ...3 Verify you have the monitor controller with cables and power supply not included in this kit 4 Elevate the unit and disconnect the power source A Elevate the unit to level 10 incline B While the unit is elevated unplug the power cord from the power outlet WARNING Disconnect the power cord before continuing this procedure Keep wet items away from inside parts of the unit Electrical shock could oc...

Страница 56: ... front cover See Figure 4 B Remove top cover 8 Remove upper side covers A Using a Phillips screwdriver remove the screw securing each of the upper side covers See Figure 6 Figure 5 Screw B Remove front cover 7 Remove top cover A Using a Phillips screwdriver remove the screw securing the top cover See Figure 5 Figure 6 Locking Connectors Upper Left Side Cover Screw B Remove upper side covers Top Co...

Страница 57: ...bles down the frame D Route the cable inside top of frame as shown in Figure 9 E For monitors with center connectors measure out 44 of cable For monitors with side connectors measure out 47 of cable F Pull the extra coax and power cables out of the bottom of the main frame See Figure 9 G Attach three cable ties F replacing the ones removed in step 11A See Figure 9 NOTE Leave cable ties loose for c...

Страница 58: ...strain relief bushing into the console mount hole 17 Attach the display console and contoller A Connect the console and heart rate cables exiting the top of the console mount to the display console See Figure 11 B Using two screws and lock washers secure the top of the display console to the console mount See Figure 11 C Attach the controller mounting bracket to the bottom of the console mount usi...

Страница 59: ...ttach the lower side covers A Hold the lower covers in place See Figure 7 B Using a Phillips screwdriver tighten the four screws securing each lower side cover 22 Attach the upper side covers A Place the upper side covers in position See Figure 6 B Using a Phillips screwdriver tighten the screw securing each upper side cover 23 Attach the top cover A Place the top cover in position See Figure 5 B ...

Страница 60: ...h tighten BHSCS securely 27 Test the unit for proper operation A Connect the power cord into the power outlet B Operate the unit to verify proper operation 10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternational com techhelp cybexintl com techpubs Cybexintl com Copyright 2008 Cybex International Inc All rights reserved 425A 519 C March 2008 Cybex and the Cybex logo ar...

Страница 61: ...he power outlet NOTE To protect paint place a cloth over upper frame before removing handles 4 Remove the input handles A Using a 5 32 Allen wrench remove the Button Head Socket Cap Screw BHSCS washer end cap and spacer securing the S link to the input handles See Figure 2 A B S Link End Cap Spacer Input Handle Grease Loctite BHSCS Loctite B Unplug the heart rate cables See Figure 3 C Using two 7 ...

Страница 62: ...de covers 8 Remove both lower side covers A Using a Phillips screwdriver remove the four screws securing each of the lower side covers See Figure 7 Figure 7 Screws 4 Lower Left Side Cover B Remove both lower side covers 9 Remove plastic insert A Using a utility knife pry up the plug insert and pull out B Using a 5 16 nut driver or wrench remove the nut and washer from the two heart rate jacks as s...

Страница 63: ...nsert pivot shaft into mainframe and input handle openings See Figure 3 C Position left input handle vertically and align input handle opening with mainframe opening See Figure 3 D Push pivot shaft through opening E Apply Loctite B to the two BHSCS removed in step 4C and into where they will be threaded F Using two 7 32 Allen wrenches attach the two BHSCS Loctite and two washers to the pivot shaft...

Страница 64: ...This page intentionally left blank ...

Страница 65: ...anty sheet 1 LT 20219 not shown P Cable Tie 5 EW000028 Q Signal Isolator 1 425A 490 R Loctite 1 YA000201 not shown Figure 2 AA BB CC DD EE FF GG HH II 3 Verify the monitor kit contents shown in Figure 2 AA Monitor 1 EE000005 or EE000007 BB Remote control 1 EM000000 CC Batteries remote control AAA size 2 N A DD Screws mounting M4 x 0 7 x 10 mm 4 HC692860 EE Washers external lock 4 HS047300 FF Washe...

Страница 66: ...illips screwdriver remove the screw securing each of the upper side covers See Figure 7 Figure 6 Screw 7 Remove top cover A Using a Phillips screwdriver remove the screw securing the top cover See Figure 6 Figure 7 Locking Connectors Upper Left Side Cover Screw B Remove upper side covers Top Cover 9 Remove both lower side covers A Using a Phillips head screwdriver remove the four screws securing e...

Страница 67: ...pe the ends of the coax and power cable together making it easier to guide the cables down the frame D Measure out 45 of cable from top of frame as shown in Figure 10 E Route the cable inside top of frame as shown in Figure 10 F Pull rest of cable through the access hole See Figure 10 G Attach three cable ties P replacing the ones removed in step 11A See Figure 10 NOTE Leave cable ties loose for c...

Страница 68: ... Figure 14 F Using a Phillips screwdriver reattach the three screws securing the main display PC board to the front console cover See Figure 13 14 Install audio cable bracket clamp and adapter to front cover A Using a Phillips screwdriver attach the two screws I securing the headphone jack mount bracket E See Figure 16 Screw Figure 13 B Unplug the bottom membrane ribbon cable from the the main dis...

Страница 69: ...S See Figure 18 B Securely fasten the BHSCS with the 7 32 Allen wrench 21 Insert the coax power and RJ 45 cables A Route the coax and power cables up through the monitor mount until 8 20 cm of cable exit the top See Figure 18 NOTE Exactly 8 20 cm of cable must exit the top of the monitor mount B With 8 of coax and power cables exiting the top of the console assembly pull the extra coax and power c...

Страница 70: ... Cable F Power Cable F Coax Cable Monitor Bracket D D AA Back Cover Tab Tab NOTE Press in bottom of tabs and rotate out Figure 21 To Fitness Equipment RJ 45 Power Inlet 12 VDC Antenna Cable Source Coax Cable To CSAFE Device D Insert RJ 45 cable and the coax end of F through hole on right side of monitor mount See Figure 20 E Using a 3 mm Allen wrench secure the monitor bracket to the monitor mount...

Страница 71: ... See Figure 24 Figure 24 Channel Keys Volume Keys 27 Attach the lower side covers A Hold the lower covers in place See Figure 8 B Using a Phillips screwdriver tighten the four screws securing each lower side cover 28 Attach the upper side covers A Place the upper covers in position See Figure 7 B Using a Phillips screwdriver tighten the screw securing each upper side cover 29 Attach the top cover ...

Страница 72: ...tall the two nylon washers two end caps and two BHSCS loctite as shown Figure 3 D Using a 5 32 Allen wrench tighten BHSCS securely 33 Test the unit for proper operation A Connect the power cord into the power outlet B Operate the unit to verify proper operation 10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternational com techhelp cybexintl com techpubs Cybexintl com Co...

Страница 73: ...ctite 1 YA000201 Figure 1 3 Disconnect the external power source A Unplug the power cord from the power outlet B A C D E F B Remove top cover 6 Remove upper side covers A Using a Phillips screwdriver remove the screw securing each of the upper side covers See Figure 4 Figure 2 Screws 4 Front Cover Figure 3 Screw 4 Remove the front cover A Using a Phillips screwdriver remove the four screws securin...

Страница 74: ... B Using a Phillips screwdriver tighten the screw securing the top cover 11 Attach the front cover A Place the front cover in position See Figure 2 B Using a Phillips screwdriver tighten the four screws securing the front cover 12 Connect power and test for proper operation A Plug power cord to the power outlet B Test unit for proper operation B Remove upper side covers 7 Remove pivot shaft A Usin...

Страница 75: ...AKE ON 9V REG GND GND ELEV UP N C 0 POSITION LED4 AC POWER LED7 9VDC DISPLAY PWR F2 2 5A 250VAC SLO BLO EF 19822 F2 2 5A 250VAC SLO BLO EF 19822 AD 19618 PCA 425A DISPLAY 5 X 5 UPPER MEMBRANE SWITCHES EXTERNAL ACCESS STD CSAFE 1 3 5 7 N C RXD N C 2 GND TXD B N C 4 6 J6 CHASSIS 8 3 x 4 LOWER MEMBRANE J3 J1 EC 19620 CODE 425A DISPLAY LEFT COM RIGHT AUDIO JACK GND SPEED SIGNAL PWM ELEV DOWN 9v REG 9V...

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Страница 78: ...10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternational com Techhelp cybexintl com techpubs cybexintl com ...

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