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Cybex 600T Treadmill Service Manual

5 -

Removal

Replacement

Running Deck

NOTE:

This procedure will cover the running deck, running belt, front

roller, rear roller and drive belt.

Tools Required

• Phillips head screwdriver

• 1/2

wrench

• 3/8

wrench

• Work gloves

1. Turn the power off.

Turn the main power switch in the front panel to the off (0) position.
(It is labeled I/O).

Unplug the treadmill from the power outlet.

Remove the motor cover.

Remove the two Phillips head screws that fasten the motor cover to

the frame.

Lift the cover from the front and remove it from the treadmill. Set the

cover and screws aside. See Figure 1.

Figure 1

! WARNING: When removing the side rails be sure to wear work gloves

to protect against any sharp edges.

Table of Contents

Read

All Instructions

Warnings

Important

Safety

Instructions

About This

Manual

Important

Information.

FCC Compliance Information .

Declaration

of Conformity

vii

Table of Contents

Safety

Warning

DecaJs.

. .

. . . ..

1-1

Caution

DecaJs

. .

.. . .

. . ..

1-2

Technical

Specifications

Specifications . . . .

. . .

. . ..

2-1

Preventative Maintenance

Regular

3-1

Running

Belt

Maintenance.. 3-3

Troubleshooting

Test

Mode

4-1

LED

Functions. . . .

. .

. . ..

4-1

Key Functions

. . . .

. . . 4-2

Error

Codes . . . .

. .

. . .

4-2

Speed

Sensor

Adjustments. 4-3

Removal

Replacement

Running

Deck . . . . . . . . . .

5-1

Running

Belt

. . ..

5-5

Front Roller . .

. . .

. .

. . .

5-5

Drive

Belt. . . . . . . . . .

. . . ..

5-5

Rear Roller. . .

. .

. . . . . . .

5-6

Drive Motor. . . . . . . . .

. . .. 5-7

Motor

Brush . .

. . . . . . . ..

5-10

Elevation

Motor

5-13

Lower Control

Board

5-15

Power

Cables

5-16

Une Riter

5-17

Power Switch

5-17

Power

Cord

Inlet

5-18

Display

Board

5-18

Heart Rate

Board

5-20

Lower

Display

Board

5-21

Polar

Board

5-21

Upper Display

Cable

5-22

Lower Display

Cable

5-24

Display

Overlays

5-25

Diagrams

Parts Ust . .

. . .

. . . . . . .. 6-1

Explocled

VieW

6-3

600T

Schematic

6-4

Customer

Contacting

. . ..

7-1

Serial Number

Voltage ....

7-1

Retum Material

(RMA)

7-1

Damaged Parts. . . .

. . .. 7-2

Index

8-1

Page 5-1

Содержание 600T

Страница 1: ...resentations or warranties regarding the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obliga...

Страница 2: ......

Страница 3: ...ANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service provider if you are in doubt as to whether the tread...

Страница 4: ...e servicing the treadmill Use a dedicated line when operating the treadmill Connect the treadmill to a properly grounded outlet only Do not operate electrically powered treadmills in damp or wet locat...

Страница 5: ...lear of moving parts Set up and operate the treadmill on a solid level surface Do not operate in recessed areas or on piush carpet Provide the following clearances 39 inches 1 m at each side 78 inches...

Страница 6: ...and voltage label Your serial number can be found on the rear crossbar under the running deck The voltage of your treadmill can be found on a label near the on off I O switch The power requirements f...

Страница 7: ...es NP204AQ Phone 011 44 1633 251222 We declare that to the best of our knowledge that the fitness equipment listed below and manufactured by Cybex International Inc 10 Trotter Drive Medway MA 02053 US...

Страница 8: ...Page vi Cybex 600T Treadmill Service Manual...

Страница 9: ...4 1 Key Functions 4 2 Error Codes 4 2 Speed Sensor Adjustments 4 3 5 Removal Replacement Running Deck 5 1 Running Belt 5 5 Front Roller 5 5 Drive Belt 5 5 Rear Roller 5 6 Drive Motor 5 7 Motor Brush 5...

Страница 10: ......

Страница 11: ...maximum user weight 12 Replace any warning label if damaged worn or illegible 13 Report any malfunctions damage or repairs to the facility Table of Contents i Read All Instructions Warnings ii Importa...

Страница 12: ...not avoided may result in minor or moderate injury The caution decals used on the GOOT are shown below Page 1 2 DISCONNECT POWER BEFORE SERVICING DEBRANCHEZ VOR CORTE LA L ALIMENTATION SERVICEAR ENER...

Страница 13: ...Lower Display Cable 5 24 Display Over1ays 5 25 6 Diagrams Parts Ust 6 1 Exploded VIeW 6 3 600T Schematic 6 4 7 Customer Service Contacting Service 7 1 Serial Number Voltage 7 1 Retum Material Authori...

Страница 14: ...Page 2 2 Cybex 600T Treadmill Service Manual...

Страница 15: ...unplugged Every Month Vacuum any dust or dirt that might accumulate under or around the 600T Motors are especially susceptible to dust and dirt and restricted airflow can prevent adequate cooling that...

Страница 16: ...it will be necessary to adjust the running belt back to the center See Figure 1 Figure 1 CAUTION Be careful not to over tighten the belt Over tightening the belt can create excessive tension on the fr...

Страница 17: ...aside See Figure 2 B Grab the side rail and firmly slide it out towards the back of the treadmill Figure 2 Table of Contents i Read All Instructions Warnings ii Important Safety Instructions iv About...

Страница 18: ...rmation see Running Belt in the Removal and Replacement chapter CAUTION Do not use a running belt made for a different model treadmill The belts are specific for each treadmill and may be torn up or c...

Страница 19: ...Instructions Warnings ii Important Safety Instructions iv About This Manual Important Voltage Information iv FCC Compliance Information iv V Declaration of Conformity vii Table of Contents 1 Safety W...

Страница 20: ...ppear in the speed window Press four times for brush wear mileage up to 100 miles since activated or if it has not been activated BRUSH Displays and cycles through error log up to 32 errors can be sto...

Страница 21: ...er Switch 5 17 Power Cord Inlet 5 18 Display Board 5 18 Heart Rate Board 5 20 Lower Display Board 5 21 Polar Board 5 21 Upper Display Cable 5 22 Lower Display Cable 5 24 Display CNertays 5 25 6 Diagra...

Страница 22: ...and the flywheel should be between 1 4 5 16 635 795 cm B Tighten the Phillips head screw 4 Attach the motor cover A Place rear of the motor cover in the rear guide holes B Lower the front end of the m...

Страница 23: ...l Important Voltage Information iv FCC Compliance Information iv V Declaration of Conformity vii Table of Contents 1 Safety Warning DecaJs 1 1 Caution DecaJs 1 2 2 Technical Specifications Specificati...

Страница 24: ...the other side rail and set aside 4 Remove the rear roller A Loosen and remove the two rear roller bolts See Figure 3 Loosen each bolt evenly making sure not to loosen either bolt too many turns befo...

Страница 25: ...Preventative Marnenance RegLB Mai1tencn e ftdivities 3 1 Running Belt Maintenance 3 3 4 Troubleshooting Test Mode 4 1 LED Functions 4 1 Key Functions 4 2 Error Codes 4 2 Speed Sensor Mjustments 4 3 5...

Страница 26: ...from the drive pulley C Lift and slide the roller out of the running belt Figure 6 8 Remove the running deck and running belt A Lift one side of the deck and slide it out of the running belt B Look f...

Страница 27: ...nt roller to the front end assembly See Figure 6 C Tighten each of the two bolts evenly Make sure not to tighten one bolt too many turns before moving to the other bolt Table of Contents i Read All In...

Страница 28: ...tom However the deck can be rotated 180 degrees The holes used are symmetrical 12 Attach the running deck A Attach the ten bolts eighteen washers and two belt retaining washers which hold the deck to...

Страница 29: ...ard shield from the two clips The clips will stay in place B Disconnect the red and black motor leads from the lower control board Table of Contents i Read All Instructions Warnings ii Important Safet...

Страница 30: ...he drive belt tensioning roller Set them aside NOTE If you are replacing the motor with a new one follow step 5 If not skip to step 6 5 Disconnect the flywheel and speed sensor A Locate the mounting b...

Страница 31: ...ents i Read All Instructions Warnings ii Important Safety Instructions iv About This Manual Important Voltage Information iv FCC Compliance Information iv V Declaration of Conformity vii Table of Cont...

Страница 32: ...wire on the brush that is toward the motor lead exit See Figure 10 This brush wears 20 faster than the other brush CAUTION The spring will be loose and could fall into the motor or be lost C Press the...

Страница 33: ...50 in Ibs Do not overtighten 15 Re tension the drive belt A Place the drive belt onto the drive pulley Table of Contents i Read All Instructions Warnings ii Important Safety Instructions iv About Thi...

Страница 34: ...mounting bolt while keeping drive belt aligned with the drive pulley and the front roller pulley NOTE The lower control board is labeled tired and black When connecting the drive motor cables make su...

Страница 35: ...the elevation swing arm C Remove the lower and upper cotter pins See Figure 12 Support the elevation motor while removing the clevis pins D Lift the elevation motor from the front end assembly Table...

Страница 36: ...fore adjusting the tube nut If necessary connect the elevation motor bring the elevation up to 1 incline and then back down to 0 Adjust the tube nut to 11 7 8 11 15 16 30 16 30 32 cm from center to ce...

Страница 37: ...to the base Remove the entire bracket with its lower board 4 Replace the lower control board bracket A Position the lower control board bracket in place on the base B Using a Phillips head screwdriver...

Страница 38: ...uide holes B Lower the front end of the motor cover and install the two Phillips head screws that hold it in place Power Cables Tools Required Phillips head screwdriver NOTE This procedure will cover...

Страница 39: ...6 5 Replace the line filter A Remove the two Phillips head screws which hold the line filter in place B Put the new line filter in position and attach the two Phillips head screws then return to step...

Страница 40: ...eplace the lower control board shield A Check to see that all of the cables are connected firmly in their proper place Be sure to route the wires through the retaining clips as shown in Figure 11 B At...

Страница 41: ...ble See Figure 16 7 Attach the console back A Attach the console back and accessory holder with the eleven screws Table of Contents i Read All Instructions Warnings ii Important Safety Instructions iv...

Страница 42: ...t rate board and handset board 1 Turn the power off A Turn the main power switch in the front panel to the off 0 position B Unplug the treadmill from the power outlet 2 Remove the console back A Remov...

Страница 43: ...Required Phillips head screwdriver 1 Turn the power off A Turn the main power switch in the front panel to the off 0 position Table of Contents i Read All Instructions Warnings ii Important Safety Ins...

Страница 44: ...h its foil foam and cable There is no hardware holding the board in place 4 Attach the Polar board A Connect the Polar cable into its port on the upper display board Arrange the cable as shown in the...

Страница 45: ...V Declaration of Conformity vii Table of Contents 1 Safety Warning Decals 1 1 Caution Decals 1 2 2 Technical Specifications Specifications 2 1 3 Preventative Maintenance Regular Maintenance Activitie...

Страница 46: ...of the exit hole E Plug the connector into the display board Lower Display Cable NOTE Before removing the lower display cable begin with the Upper Display Cable procedure above 6 Remove the motor cove...

Страница 47: ...B Unplug the treadmill from the power outlet 2 Remove the console back A Remove the eleven Phillips head screws on the console back Leave the top crew which holds the accessory holder in place The to...

Страница 48: ...play overlay in position within the indentation on the console front C Firmly rub the display overlay so that it adheres to the console 5 Attach the console back A Attach the console cover with the el...

Страница 49: ...l4Ilt 6Q011readml service anual 1 i rp 8 9 i 3 I u_ _ cc J3 page 6 3...

Страница 50: ...3 5 7 I 5V I oE ANOOEORAHGE m fWlLL f9 DIAGNOSTIC LEOS J3 RPM SIGNAl I i j 4 COUfCTOfl WI T E r 1 50 sa 250V GROUND I CATHOOl GAE J Of TO 1 DI IOY 014 5 ELEVOOWN AO 1YOOlOWEA CONTROU EA IHiV GROUND I...

Страница 51: ...X 14416 Clip Wire Retaining 38 1 PL 15565 Motor Cover 39 2 HS 15773 Screw 1 4 20 x 50 RNHD PHIL BLK 40 1 AF 15462 1 Weldment Left Upright 41 1 AF 15462 2 Weldment Right Upright 42 16 HS 15717 Screw 5...

Страница 52: ...977 Screw 8 32 UNC x 38 sems ext NS 1 AW 15625 Cable Ribbon 20 Cond x 46 66 1 AF 15793 Bracket Speed Sensor Mount NS 1 AW 15626 Cable White 1 Cond x 26 67 1 AW 14972 Cable Speed Sensor NS 1 AW 15627 C...

Страница 53: ...7 Customer Service 2 Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return Contact your authorized Cybex dealer on all warranty...

Страница 54: ...eturned for credit Shipping damages are the responsibility of the carrier UPS Federal Express trucking companies etc Apparent Damage Upon receipt of your shipment check all boxes carefully Any damage...

Страница 55: ...15 Lower Display Board 5 21 Lower Display Cable 5 24 M Maintenance 3 1 Maximum User Weight 2 1 Motor Drive 5 7 Motor Elevation 5 13 Motor Brush 5 10 mph 2 1 N NEMA i o Optional Heart Rate Systems 2 1...

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