5228
1437
1438
Bag J
Bag J
Bag J
Bag J
Bag J
Shock Assembly
Shock Assembly
Shock Assembly
Shock Assembly
Shock Assembly
5274 Qty 2
4-40 x 1/2 SH Screw
-Parts for
Step#1
1437 Qty 4
Bladder
-Parts for
Step#2
1250 Qty 8
O- Ring
5230
- Attach 1436 Shock Piston to
Shock Shaft using 5230 E-Clips
to secure.
STEP #1
STEP #2
TIP: To press clip in easiest, compress the
clip so the diameter is a little smaller.Insert
open end of clip first, working counter-
clockwise to the bent end as shown.
- Snap Pivot Ball into the 5228 Ball End. Thread the
Ball End onto the Med Shock until the Ball End is
flush with the end of threads on the shaft. Do the
same with the 5235 Ball Cup to the Short Shock.
- Press the 1437 Firm Bladder (BLACK) into the
Threaded Shock Cap so the dome of the
bladder points away from the Eyelet Cap.
- Thread 1433 Spring Collar onto the
Shock Body.
-NOTE: See shock filling tips for more
instructions.
SHOCK FILLING INSTRUCTIONS:
2) Slowly move the
shaft up and down
several times to allow
air bubbles to escape
to the top.
1) Holding the
shock upright, fill
with oil until the
top of the body.
3) Refill with
oil to the top
of the shock
body.
5) Move the shock shaft in
and out a few times and
then push it all the way in. It
should be easy to push the
shaft in until the eyelet hits
the body.
4) Thread the Eyelet
Cap assembly onto
the Shock Body until it
is hand tight. Oil
should seep out of the
bleed hole in the
Threaded Cap.
6) Then the shaft
should push itself
out to its full length
slowly.
7) If the shock does not push
out this far there is not enough
oil in it. Add just a little oil and
try steps 5-6 again.
8) If the shockrebounds too fast , or you cannot push
the shaft in until the eyelet hits the body, there is
too much oil. Loosen the cap about 2 full turns and
pump out a small amount of oil by pushing the shaft
in. Retighten the cap and try steps 5-6 again.
STEP #3
1434 Qty4
Shaft Guide
1435 Qty 8
Reatining Clip
1436 Qty4
Piston
M
5230 Qty 10
E-Clip
1:1
-Parts for
Step#3
1438 Qty4
1 Piece Cap
1433 Qty4
Spring Collar
1407 Qty4
Spring Bucket
1408 Qty4
Mount Ball
5277 Qty 4
4-40 x 7/8 SH Screw
5217 Qty 4
4-40 Lock Nut
1436
1428
1424
1434
1435
1250
- Slide 1804 White Springs on the Rear Shocks /1807 Green
Spring on the Front Shocks. Secure using the 1407 Spring Bucket
.
OIL
NOTE: Put a few
drops of oil on the
O-Rings!
OIL
OIL
OIL
- Press 1250 O-rings into the
Shock
Body followed by 1434 Shaft
Guide. Retain using 1435 Clip.
5228 Qty4
Short Ball End
5228 Qty2
Pivot Ball
2214 Qty 4
.250” Hex Spacer
40 wt
suggested
starting point.
1433
1424 Qty 4
Long Shock Body
1428 Qty4
Long Shock Shaft
- 5277 SCREW LOCATES IN
4TH HOLE FROM BOTTOM
ON BOTH REAR TOWERS.
- Insert 5277 Screw thru hole shown in tower
and tighten 2214 onto the screw.
FRONT
REAR
- Place shock on screw, retain with
1408 Shock Eyelet and 5217 Nut.
- Fasten the bottom eyelet of the
shock to the arm using 5274 Screw.
5217
1408
SHOCK
EYELET
5277
2214
1408
5217
2214
- 5274 MOUNTS IN
THIS OPTION.
5274
- OUTER OPTION,
MIDDLE HOLE
1804 Qty2
(WHITE) Spring
1807 Qty2
(GREEN) Spring
REAR
FRONT
5233
CONED
WASHER
5233 Qty 2
Coned Washer
5274
