Diff Assembly
Diff Assembly
Diff Assembly
Diff Assembly
Diff Assembly
1229 Qty 2
5/32 x 5/16 Bearing
1:1
4361 Qty 1
Diff Bolt Cover
-Parts for
Step#1
4362 Qty 1
Diff Spring
4358 Qty 2
Diff Ring
4365 Qty 1
Right Outdrive
-Parts for
Step#2
1:1
4361 Qty 1
Diff Bolt
1:1
4359 Qty 6
Thrust Balls
- Slide a 4360 Thrust Washer onto the Diff Bolt.
- Apply a thick layer of Black Grease to the Thrust
Washer, press (6) 4359 Thrust Balls into the Black
Grease.
- Slide the other Thrust Washer on the Diff Bolt and
insert it into the 4365 Right Outdrive.
- Press (1) 1229 Bearing into the Outdrive.
- Put (1) 4358 Diff Ring on the Outdrive, apply Diff Lube
as shown.
- Put (1) 4358 Diff Ring onto the 4364 Left Outdrive, apply
Diff Grease as shown.
- Install the 4362 Diff Spring and 4361 T-nut into the
Outdrive.
- Carefully slide the diff assembly together so the Diff Bolt
passes thru the entire assembly and threads into the T-nut.
-Screw the Diff Bolt into the T-nut until you feel the Diff
Spring fully compress. DO NOT OVERTIGHTEN!!!
- Back the Diff Bolt off EXACTLY 1/8 of a turn. Diff motion
should be smooth and the Outdrives will turn in opposite
directions.
- Press a small amount of Diff
Grease into each of the small holes
in the 4356 Diff Gear.
- Press (1) 1229 Bearing and the (12)
4363 Diff Balls into the Diff Gear.
STEP #1
STEP #2
4360 Qty 2
Thrust Washer
Transmission
Transmission
Transmission
Transmission
Transmission
1230 Qty 2
3/8 x 5/8 Bearing
1226 Qty 4
3/16 x 3/8 Bearing
1:1
-Parts for
Trans
4368 Qty 1
Top Drive Shaft
1:1
4352 Qty 1
Transmission Halfs
1:1
4355 Qty1
Idler Pin
- Press the bearings into the
4352 Trans Case and 4354
Idler Gear as shown.
STEP #1
- Press the 4406 Pin
into the Drive Shaft.
4361
4361
4359
4360
4365
1229
4358
4365
4356
4363
1229
4358
4364
4362
4361
4364 Qty 1
Left Outdrive
4356 Qty 1
Diff Gear
4363 Qty 12
Ceramic Diff Balls
4361 Qty 1
Diff T- Nut
4370 Qty 6
Thin & Thick Spacer
4368
1226
4370 THICK
4370 THIN
4354
1230
1230
4352
RIGHT
4352
LEFT
5285
4406
4406 Qty 1
Top Shaft Roll Pin
CUSTOM-TIP!!!
CUSTOM-TIP!!!
CUSTOM-TIP!!!
CUSTOM-TIP!!!
CUSTOM-TIP!!!
-Using 400 Grit Sandpaper in a“Figure 8”
pattern, it is best to sand the surfaces
of both the 4358 Diff Ring and 4360
Thrust Washers. The textured
surface results in a smoother and
longer lasting diff.
DIFF LUBE
DIFF
LUBE
5263
4355
2225
LEFT
RIGHT
4354 Qty1
Idler Gear
1:1
5263 Qty 1
4-40 x 3/8 FH Screw
2225 Qty 1
Motor Plate
4352 Qty 3
Motor Plate Spacer
5285 Qty 3
4-40 x 1 1/8 SH Screw
1:1
7047 Qty 8
Thin Shim
DIFF
LUBE
*Use a tiny amount of diff lube
on trans gears!
- Diff Screw should be on the
RIGHT side of the Trans!
- Insert components as shown
inside the case halfs.
*Screw for the Diff should be on the
RIGHT side!
- Fasten trans using 2225 Motor Plate
using the hole-set option as shown
and the 5263 Screw in the bottom.
MOUNT OPTION
4352 SPACER
BEHIND 2225
- Slide 4370 Washers on each
side of the 4368 Top Drive Shaft:
*THICK Shim on short shaft
*THIN Shim on short shaft
- Use diff lube on trans gears!!!