Custom Equipment Hy-Brid Lifts HB 1030CE Скачать руководство пользователя страница 7

SECTION 3 | MAINTENANCE CHECKLISTS

Regular inspection and conscientious maintenance is important to efficient economical operation of this machine. 
It will help to assure that equipment will perform satisfactorily with a minimum of service and repair.  Make checks at 
the stated intervals or more frequently if required by local operating conditions. The following inspection checklists 
are included in this manual: 

• 

Pre-Start (required before operation at each work shift)

• 

Pre-Delivery/Frequent/Annual (Required every 3 months, after periods of storage, and after any alterations or 
repairs)

The rated life of the machine is Light Intermittent Duty (typical use 10 years, 40 weeks per year, 20 hours per week, 
5 load cycles per hour)

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

12

SECTION 3 | MAINTENANCE CHECKLISTS

3.1 | PRE-START INSPECTION CHECKLIST

Y-Yes/Acceptable     N-No/Unacceptable     R-Repaired     N/A - Not equipped with this feature

Y

N

R

N/A

VISUAL INSPECTIONS

There are no loose or missing parts.

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Check that warning and instructional labels are legible and secure. Ensure that load capacity is clearly marked.

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Check the platform rails and safety gate for damage.  

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Platform and base controls are not missing, damaged, or disconnected.

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Electrical cables and wires are not torn, frayed, or disconnected.

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Hydraulic hoses are not torn or loose, and there are no leaks. Hoses and the cables have no worn areas or 
chafing.  

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Check the tires for damage.  Check that wheel axle retaining rings and any set screw(s) in rear wheel are tight.

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Check that all snap rings are secure in grooves on pivot pins.

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FUNCTIONAL TESTS

Gate closes automatically and latches.

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Platform Controls: Check all switches and push buttons for proper operation.

Emergency Stop (Stops all movement)

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For Actuator-Steered models: 

 Enable Switch (Does not elevate unless enable is pressed)

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For Counter-Rotate Steering models: 

Drive & Up/Down Mode Switch (Selects drive/steer or elevate mode)

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Joystick  (Return to neutral, drives forward & reverse,)

Enable Trigger (Must be activated for joystick-operated movement) 

For Actuator-Steered models:  

Thumb rocker steers right & left

For Counter-Rotate Steering models:  

Elevates & lowers

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If so equipped,

  horn sounds when button is pressed.

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Base Controls: Check all switches and push buttons for proper operation.

Emergency Stop (Stops all movement)

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For Actuator-Steered models:  

Key Switch (On or Off)

For Counter-Rotate Steering models:  

Key Switch (Selects Platform Control, Ground Control, or Off)

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Up/Down Rocker Switch (Elevates, Lowers)

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Descent Alarm (Not damaged, sounds for descent; may also sound for drive & elevate, if so equipped)

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Tilt Alarm (Not damaged, sounds when tilted and machine elevated above designated height)

If so equipped,

  elevating beyond this height may also be prevented.

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Master Power Switch disconnects battery

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Wheels:  Front and rear wheels rotate freely.  

For Counter-Rotate Steering models:  

Front wheels pivot freely.

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Drives in slow speed when elevated.

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Brakes: Machine stops when joystick released.

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Pothole guards deploy and lock when platform is elevated.

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Lift does not elevate when pothole guards are blocked.

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Date:

 Inspected by:

Model:

 Serial Number:

•  Keep inspection records up-to-date.
•  Record and report all discrepancies to your supervisor.
•  A dirty machine cannot be properly inspected.

THIS CHECKLIST MUST BE USED AT THE BEGINNING OF EACH SHIFT OR 
AFTER EVERY SIX TO EIGHT HOURS OF USE. FAILURE TO DO SO COULD 
AFFECT THE SAFETY OF THE OPERATOR.

CAUTION

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

13

Содержание Hy-Brid Lifts HB 1030CE

Страница 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 714 REV C HB 1030CE HB 1430CE SERIES III BY CUSTOM EQUIPMENT LLC...

Страница 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Страница 3: ...RENCES 16 4 1 HYDRAULIC SCHEMATIC HS HBCE 16 4 2 ELECTRICAL SCHEMATIC WS 112 20 301 51 18 4 3 CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM PART NO WD 112 20 301 51 22 5...

Страница 4: ...think might be unsafe stop the platform and request further information from quali ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSO...

Страница 5: ...tery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency NEVER ADD ACID TO BATTERY Battery Maintenance WET CELL BATTERIES The...

Страница 6: ...E HB 1430CE SUPO 714 REV C 10 2 3 LUBRICATION Item Speci cation Frequency of Lubrication Wheels Te on Spray Quarterly Optional 2 4 COMPONENTS REQUIRING ADJUSTMENT Under normal use no components should...

Страница 7: ...tform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement For Actuator Steered models Enable Switch Does not elevate unless enable is pressed For Counte...

Страница 8: ...d models Tie rods secure All Functions Srive Elevate Steer Operational see Pre Start Inspection for details Wheels Pothole guards deploy when platform elevated Snap Rings Secure Emergency Stop Breaks...

Страница 9: ...HNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC HS HBCE MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 16 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO...

Страница 10: ...0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 7 6 12 12 6 0 5 5 5 5 12 5 9 1 3ODWIRUP WO 6HOHFW DVH WO 6HOHFW DVH LIW 6LJQDO DVH RZHU 6LJQDO UDNH 2XWSXW 6 9 6 9 6 LS...

Страница 11: ...roblem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the...

Страница 12: ...3 7 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 22 SECTION 5 WIRING DIAGRAMS 0 526 7 5 0 5 9 5 0 526 7 5 9 0 77 5 77 5 5 12 1 3 0 7 6 7 6 1 0 5 21 36 36 1 6 1625 1 6 1625 2 5 0 360...

Страница 13: ...51 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 24 SECTION 5 WIRING DIAGRAMS 7 5 12 12 6 7 7 5 5 5 5 5 2 1 2 WR WR 6 6 WR 68 72 78 725 5 7 67 5 0 7 6 7 7 67 5 0 7 6 7 WR WR WR WR WR...

Страница 14: ...E SUPO 714 REV C 26 SECTION 5 WIRING DIAGRAMS 7 5 7 1 7 5277 7 5277 5 9 0 1 211 7 21 2 67 211 7 21 2 67 3 7 211 725 5217 9 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 2 127 6 5 1 7 7 21 7 7...

Страница 15: ...blem Yes Reference Revision A Are all power supply connections and switches functioning properly isually inspect wire harness from lower controls to upper Is there damage y switch on Reset E Stop butt...

Страница 16: ...ting If a part has been identified as needing replacement see the Parts View To identify part number to order If any wiring or components have been altered from the original manufacture problems may n...

Страница 17: ...nections at actuator Pull test connections if failure crimp on new connector s Consider mode limit switch wiring or switch failure red and or black wires Continuity test on switch voltage test on red...

Страница 18: ...ilable Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is leaking unusually noisy etc Replace pump assembly May be worn or defective Troubl...

Страница 19: ...cylinder or damaged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully ne...

Страница 20: ...430CE SUPO 714 REV C 38 Description Part Number Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 112 21 311 51 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515...

Страница 21: ...s or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and oper...

Страница 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 42 NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 43...

Страница 23: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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