Custom Equipment Hy-Brid Lifts HB 1030CE Скачать руководство пользователя страница 15

SECTION 6 | TROUBLESHOOTING FLOWCHARTS

6.1 | MAIN POWER/SAFETY CIRCUIT

Does the machine have

any function:

(Drive, Elevate/Lower)

Are the batteries

connected?

Are batteries fully

charged?

Is short protection

fuse blown?

Is key sw

turned on in th

selectio

(may select uppe

lower con

No

Yes, but some
function(s) are

not working properly

Is the battery charger

plugged in?

No

Yes

No

No

Yes

Yes

Vi

h

c
I

Turn key

Connect

battery.

No

No

Replace with 20

Amp AGC Fuse.

WARNING

Any modification on this machine without

the express consent of the manufacturer

is prohibited.

See

Wiring Diagram

See also Main Power & Safety Circuit

Wiring Diagram

Or

Electrical Schematic

 Ž‘™…Šƒ”–ǣǦͳͲ͵ͲȀͳͶ͵Ͳ͵Ǧ‘™‡”

”‘—„Ž‡•Š‘‘–‹‰–‡’ͳǣƒ‹‘™‡”

Reference Revision A

No Lig

Charge

batteries.

Is the master power

switch turned off or

the knob missing?

No

Turn the master

power switch

WRWKH³21´

position.

Yes

Unplug the charger.

Machine cannot be

operated while battery is

charging.

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

28

SECTION 6 | TROUBLESHOOTING FLOWCHARTS

witch
he desired
on?

er controls or

ntrols)

Is either E-Stop Button

depressed/activated:

Yes

Contact Hy-Brid Lifts

with questions about a

different problem

Yes

Reference Revision A

Are all power

supply connections and

switches functioning

properly?

isually inspect wire

harness from lower

controls to upper.
Is there damage?

y switch on

Reset E-Stop

buttons. Pull out

at both upper

control and lower

control locations.

See

Elevating

Problems

Flowchart

See

Lowering

Problems

Flowchart

No

Yes

Repair or

Replace

identified

problem.

No

What type of

problem?

Troubleshooting Flowcharts--General Notes:

Inspect parts for visible damage as they are encountered.
After each step, check if problem has been indentified and/or resolved.

If so, make the recommended fix or see a referenced document.
If not, continue troubleshooting.

If a part has been identified as needing replacement, see the

Parts

Manual

to identify part number to order.

If any wiring or components have been altered from the original
manufacture, problems may not be identifiable.

WARNING

Failure to comply with safety precautions

may result in damage, injury, or death.

Refer to Maintenance Manual for

complete warnings

Replace

wire harness

or repair

wire

Check wiring connections to

identify a power supply

problem.

See

Electrical Schematic

See Drive

Problems

Flowchart

Is the control

board LED

flashing?

ht

Yes

No

Refer to

Diagnostic

Light Codes in

Maintenance

Manual

MAINTENANCE & TROUBLESHOOTING
HB-1030CE/HB-1430CE

SUPO-714

REV C

29

Содержание Hy-Brid Lifts HB 1030CE

Страница 1: ...MAINTENANCE TROUBLESHOOTING MANUAL SELF PROPELLED AERIAL WORK PLATFORM SUPO 714 REV C HB 1030CE HB 1430CE SERIES III BY CUSTOM EQUIPMENT LLC...

Страница 2: ...and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation...

Страница 3: ...RENCES 16 4 1 HYDRAULIC SCHEMATIC HS HBCE 16 4 2 ELECTRICAL SCHEMATIC WS 112 20 301 51 18 4 3 CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM PART NO WD 112 20 301 51 22 5...

Страница 4: ...think might be unsafe stop the platform and request further information from quali ed sources before proceeding MAINTENANCE INFORMATION IS FOR USE BY TRAINED PERSONNEL ONLY NEVER REACH BETWEEN SCISSO...

Страница 5: ...tery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency NEVER ADD ACID TO BATTERY Battery Maintenance WET CELL BATTERIES The...

Страница 6: ...E HB 1430CE SUPO 714 REV C 10 2 3 LUBRICATION Item Speci cation Frequency of Lubrication Wheels Te on Spray Quarterly Optional 2 4 COMPONENTS REQUIRING ADJUSTMENT Under normal use no components should...

Страница 7: ...tform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement For Actuator Steered models Enable Switch Does not elevate unless enable is pressed For Counte...

Страница 8: ...d models Tie rods secure All Functions Srive Elevate Steer Operational see Pre Start Inspection for details Wheels Pothole guards deploy when platform elevated Snap Rings Secure Emergency Stop Breaks...

Страница 9: ...HNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC HS HBCE MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 16 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO...

Страница 10: ...0 0 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 7 6 12 12 6 0 5 5 5 5 12 5 9 1 3ODWIRUP WO 6HOHFW DVH WO 6HOHFW DVH LIW 6LJQDO DVH RZHU 6LJQDO UDNH 2XWSXW 6 9 6 9 6 LS...

Страница 11: ...roblem with battery supply the height and or pressure sensors the supply to them or the temperature sensor inside the TS100 Check battery supply to EMS inputs P15 1 or P12 1 relative to the B stud the...

Страница 12: ...3 7 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 22 SECTION 5 WIRING DIAGRAMS 0 526 7 5 0 5 9 5 0 526 7 5 9 0 77 5 77 5 5 12 1 3 0 7 6 7 6 1 0 5 21 36 36 1 6 1625 1 6 1625 2 5 0 360...

Страница 13: ...51 MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 24 SECTION 5 WIRING DIAGRAMS 7 5 12 12 6 7 7 5 5 5 5 5 2 1 2 WR WR 6 6 WR 68 72 78 725 5 7 67 5 0 7 6 7 7 67 5 0 7 6 7 WR WR WR WR WR...

Страница 14: ...E SUPO 714 REV C 26 SECTION 5 WIRING DIAGRAMS 7 5 7 1 7 5277 7 5277 5 9 0 1 211 7 21 2 67 211 7 21 2 67 3 7 211 725 5217 9 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 835 7 6 2 127 6 5 1 7 7 21 7 7...

Страница 15: ...blem Yes Reference Revision A Are all power supply connections and switches functioning properly isually inspect wire harness from lower controls to upper Is there damage y switch on Reset E Stop butt...

Страница 16: ...ting If a part has been identified as needing replacement see the Parts View To identify part number to order If any wiring or components have been altered from the original manufacture problems may n...

Страница 17: ...nections at actuator Pull test connections if failure crimp on new connector s Consider mode limit switch wiring or switch failure red and or black wires Continuity test on switch voltage test on red...

Страница 18: ...ilable Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is leaking unusually noisy etc Replace pump assembly May be worn or defective Troubl...

Страница 19: ...cylinder or damaged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully ne...

Страница 20: ...430CE SUPO 714 REV C 38 Description Part Number Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT CTL HB MID 112 21 311 51 BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 747 CORD NEMA 515...

Страница 21: ...s or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and oper...

Страница 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 42 NOTES MAINTENANCE TROUBLESHOOTING HB 1030CE HB 1430CE SUPO 714 REV C 43...

Страница 23: ...647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines...

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